KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №214 Cake "Kazakhstan ear"

Weight 1 and 1.5 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5178 kg
finished product, g
№058 Creamy chocolate cream
№047 Cream cream "New"
No. 001 Biscuit (main)
No. 007 Sponge cake with cocoa powder
No. 027 Airy nut
No. 096 Fortified blotting syrup
in kind
in solids
Sign up99.8526.6 29.1 32.3 32.0 44.3 24.6 188.9 188.7 
Melange27.0 —  —  53.8 53.3 —  —  107.1 28.9 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 57.5 47.3 —  —  —  —  104.8 88.0 
Flour, premium85.5 —  —  26.2 25.9 8.4 —  60.5 51.8 
water—  15.8 15.2 —  —  —  19.5 50.5 —  
Sign up12.0 —  —  —  —  38.1 —  38.1 4.6 
Roasted kernels97.5 —  —  —  —  27.1 —  27.1 26.4 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 12.1 11.1 —  —  —  —  23.2 17.2 
Cocoa powder [Skurikhin]95.0 7.3 —  —  5.3 —  —  12.6 12.0 
Potato starch80.0 —  —  6.5 2.1 —  —  8.6 6.9 
Sign up—  —  —  —  —  —  2.7 2.7 —  
Cognac or dessert wine—  0.180.17—  —  —  2.3 2.65—  
Vanilla powder99.850.270.52—  —  0.22—  1.011.01
Essence—  —  —  0.32—  —  —  0.32—  
Essence of rum—  —  —  —  —  —  0.090.09—  
Total raw materials for semi-finished products119.75103.39119.12118.6 118.1249.19628.17425.51
Output of convenience foods117.4 101.4 93.0 93.0 80.8 48.0 —  —  
The output of semi-finished products in the finished product113.9 98.4 90.3 90.3 78.4 46.6 —  —  
Output finished product76.5 396.0 
Humidity23.5%24.0 ±2.0%25.0 ±2.0%25.0 ±3.0%24.0 ±3.0%3.0 +1.5% -1.0%50.0 ±4.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 096 Fortified blotting syrup
  3. Preparation - No. 027 Airy nut
  4. Preparation - No. 007 Sponge cake with cocoa powder
  5. Preparation - No. 001 Biscuit (main)
  6. Preparation - №047 Cream cream "New"
  7. Preparation - №058 Creamy chocolate cream
  8. Preparation - №214 Cake "Kazakhstan ear"
  9. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 096 Fortified blotting syrup
  4. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  5. Preparation - No. 027 Airy nut
  6. ** Preparation of the dough. ** Chopped roasted nuts are mixed with flour and 80% granulated sugar as prescribed in the recipe.
    Egg whites, previously kept for 12-14 hours at a temperature not exceeding 40 ℃, are beaten. At the end of the whisk, add the remaining granulated sugar mixed with vanilla powder. Then the protein mass is gently mixed with a mixture of nuts, flour and sugar.
    ** Shaping. ** The prepared mass is poured onto sheets pre-covered with paper. To give the semi-finished product a round or other shape, a stencil frame is laid on the sheet.
    ** Baking. ** Baking time 70 minutes at a temperature of 150-160 ℃. The baked cakes are cooled and allowed to stand for 12-24 hours at a temperature of 15-20 ℃, then removed from the paper.

    ** Characteristics of a semi-finished product. ** Round shape, etc. The structure is porous, airy, lingering, beige.

  7. Preparation - No. 007 Sponge cake with cocoa powder
  8. Preparation - No. 001 Biscuit (main)
  9. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  10. Preparation - №047 Cream cream "New"
  11. Peeled and cut butter, whip in a beater at low speed for 5-7 minutes. Add cooled milk-sugar syrup, vanilla powder, cognac or dessert wine to the whipped mass and beat until smooth.
    ** Preparation of milk sugar syrup. ** Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open cauldron, then the cauldron is closed with a lid and the syrup is boiled down to a temperature of 107–108 ℃ (sample for an average thread). The resulting syrup is filtered through a sieve with a mesh size of 1.5 mm, cooled to a temperature of 20 ℃ and combined with condensed milk.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a glossy surface that retains its shape well.

  12. Preparation - №058 Creamy chocolate cream
  13. Prepare a cream like “New” # 47, add cocoa powder at the end of whipping.

    ** Characteristics of a semi-finished product. ** Lush homogeneous mass of brown color, well retaining its shape.

  14. Preparation - №214 Cake "Kazakhstan ear"
  15. Layers of air-nut, biscuit and biscuit with cocoa powder of semi-finished products are connected with creamy chocolate and butter creams. The surface is decorated with a spike-shaped cream pattern.
    The shape is round.

  16. Packaging, labeling, storage and transportation.
  17. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.