KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №222 Cake "Kati"

Weight 1, 1.5, 2 and 3 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5288 kg
finished product, g
No. 001 Biscuit (main)
№047 Cream cream "New"
Blotting syrup (in No. 053, 222)
No. 023 Air
No. 104 Jelly
№023а Semi-finished product crumb "Air" №23
in kind
in solids
Sign up99.8561.9 39.4 42.1 47.5 3.4 5.3 199.6 199.2 
Melange27.0 103.1 —  —  —  —  —  103.1 27.8 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  63.9 —  —  —  —  63.9 53.7 
water—  —  20.5 36.5 —  3.9 —  60.9 —  
Flour, premium85.5 50.1 —  —  —  —  —  50.1 42.9 
Sign up12.0 —  —  —  17.8 —  2.0 19.8 2.34
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 —  15.0 —  —  —  —  15.0 11.1 
Potato starch80.0 12.4 —  —  —  —  —  12.4 9.9 
Cognac or dessert wine—  —  0.225.5 —  —  —  5.72—  
Vanilla powder99.85—  0.7 —  0.36—  0.041.1 1.1 
Sign up78.0 —  —  —  —  0.85—  0.850.66
Essence—  0.62—  —  —  0.03—  0.65—  
Citric acid (E330)98.0 —  —  0.16—  0.02—  0.180.18
Agar (E406)85.0 —  —  —  —  0.09—  0.090.07
Food paint—  —  —  —  —  0.01—  0.01—  
Total raw materials for semi-finished products228.12139.7284.2665.668.3 7.34—  —  
Output of convenience foods178.3 137.1 82.3 49.4 8.2 5.5 —  —  
Sign up72.0 —  —  —  —  —  —  65.8 47.4 
"Patterned" chocolate99.4 —  —  —  —  —  —  13.7 13.6 
Fruit70.0 —  —  —  —  —  —  8.2 5.8 
Total Raw—  —  —  —  —  —  621.1 415.75
The output of semi-finished products in the finished product171.9 132.2 79.3 47.6 7.9 5.3 —  —  
Output finished product73.2 387.1 
Humidity26.8%25.0 ±3.0%25.0 ±2.0%50.0%3.5 ±1.5%50.0 ±2.0%3.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №023а Semi-finished product crumb "Air" №23
  3. Preparation - No. 104 Jelly
  4. Preparation - No. 023 Air
  5. Preparation - Blotting syrup (in No. 053, 222)
  6. Preparation - №047 Cream cream "New"
  7. Preparation - No. 001 Biscuit (main)
  8. Preparation - №222 Cake "Kati"
  9. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №023а Semi-finished product crumb "Air" №23
  4. The finished semi-finished product air No. 23 is crushed and sieved.

  5. Preparation - No. 104 Jelly
  6. Agar, previously soaked in running water, is added to the water and heated over low heat with stirring until it is completely dissolved. Then add granulated sugar, molasses and boil for 5-7 minutes until sugar dissolves. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm, cooled to a temperature of 40–50 ℃, and essence, acid and dye are added.
    When preparing jelly for finishing, the hot mass is poured into baking sheets 10–30 mm high and cooled. The resulting jelly is cut into pieces of a certain shape.

    ** Characteristics of a semi-finished product. ** Shiny, translucent, gelatinous mass.

  7. Preparation - No. 023 Air
  8. ** Preparation of the whipped mass. ** Egg whites are cooled to 2 ℃ and whipped in a whisk machine, first at low, and then at high speed until the initial volume is increased by 7 times. Gradually add granulated sugar, vanilla powder to the resulting mass and beat for another 1-2 minutes. Duration of whipping is 30-40 min.
    The finished whipped mass should be fluffy, homogeneous, foamy, dry in appearance, white. The moisture content of the whipped mass is 22-24%.
    ** Shaping. ** The whipped mass is deposited on sheets, greased or covered with paper.
    For cake cakes (layers) of rectangular, square and round shapes, a stencil (frame) is laid on the sheet. The whipped mass is poured to a layer thickness of no more than 8-10 mm.
    For airy cakes, the mass is deposited in the form of round or oval cakes from a pastry bag through a round tube.
    ** Baking. ** at a temperature of 100 ℃ the duration of baking cake cakes and large cakes is 60–70 min, small cakes and balls - 20–30 min. The baked semi-finished product is cooled for 30–35 minutes, then removed from the sheets of paper.

    ** Characteristics of a semi-finished product. ** Shape rectangular, square, round, etc. The structure is fragile, large-porous, airy, white.

  9. Preparation - Blotting syrup (in No. 053, 222)
  10. Preparation - №047 Cream cream "New"
  11. Peeled and cut butter, whip in a beater at low speed for 5-7 minutes. Add cooled milk-sugar syrup, vanilla powder, cognac or dessert wine to the whipped mass and beat until smooth.
    ** Preparation of milk sugar syrup. ** Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open cauldron, then the cauldron is closed with a lid and the syrup is boiled down to a temperature of 107–108 ℃ (sample for an average thread). The resulting syrup is filtered through a sieve with a mesh size of 1.5 mm, cooled to a temperature of 20 ℃ and combined with condensed milk.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a glossy surface that retains its shape well.

  12. Preparation - No. 001 Biscuit (main)
  13. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  14. Preparation - №222 Cake "Kati"
  15. Layers of biscuit and airy semi-finished products are connected with jam and a mixture of jam and cream. The top and side surfaces are covered with butter cream and decorated with patterned chocolate, fruit, jelly and airy semi-finished product crumbs.

  16. Packaging, labeling, storage and transportation.
  17. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.