KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe Orbit cake [Ivanteevka]

Recipe No. 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 177 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2№083 Protein cream on agar70.0 362.00 253.40 64.07 44.85 
3Jam66.0 125.00 82.50 22.12 14.60 
4No. 095 Blotting syrup50.0 125.00 62.50 22.12 11.06 
5№002 Fried biscuit crumb94.0 13.00 12.22 2.30 2.16 
Total30.8 69.2 1000.00 691.87 177.00 122.46 
Output30.8 69.2 1000.00 691.87 122.46 
No. 001 Biscuit (main) basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 66.38 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Granulated sugar99.85347.11 346.59 23.04 23.00 
3Flour, premium85.5 281.16 240.39 18.66 15.96 
4Potato starch80.0 69.42 55.54 4.61 3.69 
5Essence—  3.47 —   0.23 —   
Total37.6 62.4 1279.69 798.72 84.94 53.02 
Losses 6.1%48.72 3.23 
Output25.0 75.0 1000.00 750.00 66.38 49.78 
Losses before baking/boiling, shrinkage 3.04989%62.4 39.03 24.36 2.59 1.62 
Baking/boiling 16.78%208.18 13.82 
Losses after baking/boiling, shrinkage 3.04989%75.0 32.48 24.36 2.16 1.62 
№083 Protein cream on agar basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 64.07 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Raw egg white12.0 334.46 40.14 21.43 2.57 
3Agar (E406)85.0 4.78 4.06 0.31 0.26 
Total29.4 70.6 1008.16 712.11 64.60 45.63 
Losses 1.7%12.11 0.78 
Output30.0 70.0 1000.00 700.00 64.07 44.85 
Losses before baking/boiling, shrinkage 0.85062%70.6 8.58 6.06 0.55 0.39 
Baking/boiling -0.91%-9.07 -0.58 
Losses after baking/boiling, shrinkage 0.85062%70.0 8.65 6.06 0.55 0.39 
No. 095 Blotting syrup basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 22.13 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Granulated sugar99.85513.07 512.30 11.35 11.33 
3Cognac or dessert wine—  47.95 —   1.06 —   
4Essence of rum—  1.92 —   0.042—   
Total54.6 45.4 1127.32 512.30 24.94 11.33 
Losses 2.4%12.30 0.27 
Output50.0 50.0 1000.00 500.00 22.12 11.06 
Losses before baking/boiling, shrinkage 1.20051%45.4 13.53 6.15 0.30 0.14 
Baking/boiling 9.11%101.49 2.25 
Losses after baking/boiling, shrinkage 1.20051%50.0 12.30 6.15 0.27 0.14 
№002 Fried biscuit crumb basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 2.3 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Granulated sugar99.85439.72 439.06 1.01 1.01 
3Flour, premium85.5 356.18 304.53 0.82 0.70 
4Potato starch80.0 87.95 70.36 0.20 0.16 
5Essence—  4.40 —   0.010—   
Total37.6 62.4 1621.13 1011.83 3.73 2.33 
Losses 7.1%71.83 0.17 
Output6.0 94.0 1000.00 940.00 2.30 2.16 
Losses before baking/boiling, shrinkage 3.5496%62.4 57.54 35.92 0.13 0.083
Baking/boiling 33.6%525.38 1.21 
Losses after baking/boiling, shrinkage 3.5496%94.0 38.21 35.92 0.0880.083
Consolidated recipe, k=1.050006
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 177 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.8578.26 78.15 82.18 82.05 
2Melange27.0 40.09 10.82 42.09 11.36 
3Jam66.0 22.12 14.60 23.23 15.33 
4Raw egg white12.0 21.43 2.57 22.50 2.70 
5Flour, premium85.5 19.48 16.66 20.46 17.49 
6Sign up—  12.49 —   13.11 —   
7Potato starch80.0 4.81 3.85 5.05 4.04 
8Cognac or dessert wine—  1.06 —   1.11 —   
9Agar (E406)85.0 0.31 0.26 0.32 0.27 
10Essence—  0.24 —   0.25 —   
11Sign up—  0.042—   0.045—   
Total200.33 126.91 210.35 133.25 
Total phase loss 3.5%4.45 
Other losses 4.8%6.35 
General losses 8.1%10.79 
Output69.2 177.00 122.46 177.00 122.46