KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Mishutka cake [Yegoryevsk]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.6855 kg
finished product, g
No. 007 Sponge cake with cocoa powder
No. 095 Blotting syrup
No. 107 Chocolate grits
# 099 Lipstick
in kind
in solids
Sign up99.8583.7 66.1 —  35.3 185.1 184.9 
Melange27.0 139.5 —  —  —  139.5 37.7 
Water—  —  72.7 —  11.8 84.5 —  
Flour, premium85.5 67.8 —  —  —  67.8 58.0 
Cocoa powder [Skurikhin]95.0 14.0 —  11.1 —  25.1 23.9 
Sign up—  —  6.2 —  —  6.2 —  
Potato starch80.0 5.6 —  —  —  5.6 4.5 
Starch syrup78.0 —  —  —  5.3 5.3 4.1 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  —  2.3 —  2.3 2.0 
Vanilla powder99.85—  —  0.3 —  0.3 0.3 
Sign up—  —  0.25—  —  0.25—  
Essence—  —  —  —  0.120.12—  
Total raw materials for semi-finished products310.6 145.2513.7 52.52—  —  
Sign up88.0 —  —  44.4 —  —  —  
Total raw materials and semi-finished products310.6 145.2558.1 52.52—  —  
Output of convenience foods243.4 128.8 57.3 44.4 —  —  
Sign up74.0 —  —  —  —  286.3 211.9 
Total Raw—  —  —  —  808.37527.3 
The output of semi-finished products in the finished product233.1 123.4 54.8 —  —  —  
Output finished product71.6 490.7 
Humidity28.4%24.0 ±3.0%50.0 ±4.0%10.7 ±2.0%12.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - # 099 Lipstick
  3. Preparation - No. 095 Blotting syrup
  4. Preparation - No. 007 Sponge cake with cocoa powder
  5. Preparation - No. 107 Chocolate grits
  6. Preparation - Mishutka cake [Yegoryevsk]
  7. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - # 099 Lipstick
  4. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  5. Preparation - No. 095 Blotting syrup
  6. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  7. Preparation - No. 007 Sponge cake with cocoa powder
  8. Preparation - No. 107 Chocolate grits
  9. Heats the lipstick to 70-75 ℃, add butter with stirring, then cocoa powder, vanilla powder, mix thoroughly and cool, pouring a thin layer.
    After cooling, the mass is crushed and rubbed through a sieve with 3 mm cells. The resulting grits are scattered in a thin layer on sheets and dried in a dry and warm place.

  10. Preparation - Mishutka cake [Yegoryevsk]
  11. Packaging, labeling, storage and transportation.
  12. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.