KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe №079 Dragee "Cross"

Glossing recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 584.8 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Talc (E553(iii))100.0 1.20 1.20 0.70 0.70 
3Condir70.0 1.00 0.70 0.58 0.41 
4Gloss100.0 0.40 0.40 0.23 0.23 
Total5.0 95.0 1001.60 951.35 585.74 556.35 
Losses 0.14%1.35 0.79 
Output5.0 95.0 1000.00 950.00 555.56 
Losses before baking/boiling, shrinkage 0.07095%95.0 0.71 0.68 0.42 0.39 
Baking/boiling 0.02%0.18 0.10 
Losses after baking/boiling, shrinkage 0.07095%95.0 0.71 0.68 0.42 0.39 
Coating with chocolate
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 584.22 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Chocolate glaze [Skurikhin]99.1 202.60 200.78 118.36 117.30 
3Vanillin—  0.10 —   0.058—   
Total5.0 95.0 1003.50 953.53 586.26 557.07 
Losses 0.37%3.53 2.06 
Output5.0 95.0 1000.00 950.00 584.22 555.00 
Losses before baking/boiling, shrinkage 0.18503%95.0 1.86 1.76 1.08 1.03 
Baking/boiling -0.02%-0.21 -0.12 
Losses after baking/boiling, shrinkage 0.18503%95.0 1.86 1.76 1.08 1.03 
1st knurling under chocolate
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 467.84 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85147.10 146.88 68.82 68.72 
3Watering syrup80.0 41.00 32.80 19.18 15.35 
4Cocoa powder [Skurikhin]95.0 14.90 14.16 6.97 6.62 
Total6.5 93.5 1015.50 949.46 475.09 444.19 
Losses 1.0%9.46 4.43 
Output6.0 94.0 1000.00 940.00 467.84 439.77 
Losses before baking/boiling, shrinkage 0.49814%93.5 5.06 4.73 2.37 2.21 
Baking/boiling 0.54%5.41 2.53 
Losses after baking/boiling, shrinkage 0.49814%94.0 5.03 4.73 2.35 2.21 
Body recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 380.12 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Filling recipe70.0 259.70 181.79 98.72 69.10 
3Essence—  2.30 —   0.87 —   
Total9.3 90.7 1028.30 932.76 390.88 354.56 
Losses 0.3%2.76 1.05 
Output7.0 93.0 1000.00 930.00 380.12 353.51 
Losses before baking/boiling, shrinkage 0.14816%90.7 1.52 1.38 0.58 0.53 
Baking/boiling 2.46%25.29 9.61 
Losses after baking/boiling, shrinkage 0.14816%93.0 1.49 1.38 0.56 0.53 
Caramel mass recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 291.29 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 356.20 277.84 103.76 80.93 
Total7.4 92.6 1068.40 988.97 311.21 288.07 
Losses 0.91%8.97 2.61 
Output2.0 98.0 1000.00 980.00 291.29 285.46 
Losses before baking/boiling, shrinkage 0.45339%92.6 4.84 4.48 1.41 1.31 
Baking/boiling 5.55%58.98 17.18 
Losses after baking/boiling, shrinkage 0.45339%98.0 4.58 4.48 1.33 1.31 
Filling recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 98.72 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Granulated sugar99.85432.20 431.55 42.67 42.60 
3Starch syrup78.0 272.20 212.32 26.87 20.96 
4Lactic acid (E270)40.0 14.80 5.92 1.46 0.58 
Total45.0 55.0 1285.20 706.39 126.87 69.73 
Losses 0.9%6.39 0.63 
Output30.0 70.0 1000.00 700.00 98.72 69.10 
Losses before baking/boiling, shrinkage 0.45214%55.0 5.81 3.19 0.57 0.32 
Baking/boiling 21.48%274.83 27.13 
Losses after baking/boiling, shrinkage 0.45214%70.0 4.56 3.19 0.45 0.32 
Watering syrup Recipe No. 1 (dry 80%)
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 19.18 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 452.10 352.64 8.67 6.76 
3water—  100.87 —   1.93 —   
Total20.0 80.0 1005.07 804.06 19.28 15.42 
Losses 0.5%4.06 0.078
Output20.0 80.0 1000.00 800.00 19.18 15.35 
Losses before baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.0490.039
Losses after baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.0490.039
Condir Recipe No. 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.58 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2water—  302.34 —   0.18 —   
Total30.0 70.0 1011.34 707.94 0.59 0.41 
Losses 1.1%7.94 0.005
Output30.0 70.0 1000.00 700.00 0.58 0.41 
Losses before baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0030.002
Losses after baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0030.002
Gloss Basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.23 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Wax (E901)100.0 333.33 333.33 0.0780.078
3Paraffin (E905c(i))100.0 166.67 166.67 0.0390.039
Total100.0 1000.00 1000.00 0.23 0.23 
Output100.0 1000.00 1000.00 0.23 0.23 
Consolidated recipe, k=1.004571
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 584.8 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.85259.21 258.82 260.39 260.00 
2Starch syrup78.0 139.30 108.65 139.94 109.15 
3Chocolate glaze [Skurikhin]99.1 118.36 117.30 118.90 117.83 
4Powdered sugar99.8568.82 68.72 69.13 69.03 
5Apple puree [GOST]10.0 55.87 5.59 56.13 5.61 
6Sign up95.0 6.97 6.62 7.00 6.65 
7water—  2.11 —   2.12 —   
8Lactic acid (E270)40.0 1.46 0.58 1.47 0.59 
9Essence—  0.87 —   0.88 —   
10Talc (E553(iii))100.0 0.70 0.70 0.70 0.70 
11Sign up100.0 0.12 0.12 0.12 0.12 
12Wax (E901)100.0 0.0780.0780.0780.078
13Vanillin—  0.058—   0.059—   
14Paraffin (E905c(i))100.0 0.0390.0390.0390.039
Total653.97 567.21 656.96 569.81 
Total phase loss 2.1%11.65 
Other losses 0.46%2.59 
General losses 2.5%14.25 
Output95.0 584.80 555.56 584.80 555.56