KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №099 Cake "Hvilya"

Weight 0.5; 1 and 2 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.6292 kg
finished product, g
Sponge cake with butter and cocoa
Soufflé with Hvilya cake jam
No. 104 Jelly
No. 098 Sugar-agar syrup
No. 101 Chocolate lipstick
Protein semi-finished product (in No. 96, 97, 99, 221)
in kind
in solids
Sign up99.8585.2 —  37.3 52.6 48.5 12.3 235.9 235.4 
Melange27.0 182.5 —  —  —  —  —  182.5 49.3 
water—  —  —  42.8 13.2 16.2 —  72.2 —  
Flour, premium85.5 70.5 —  —  —  —  —  70.5 60.3 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 24.3 30.3 —  —  —  —  54.6 45.8 
Sign up72.0 —  48.2 —  —  —  —  48.2 34.7 
Starch syrup78.0 —  —  9.3 26.3 7.3 —  42.9 33.5 
Cocoa powder [Skurikhin]95.0 14.6 —  —  —  3.0 —  17.6 16.8 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 —  16.1 —  —  —  —  16.1 11.9 
Raw egg white12.0 —  9.4 —  —  —  5.7 15.1 1.79
Sign up—  —  —  —  3.7 —  —  3.7 —  
Agar (E406)85.0 —  —  0.930.73—  —  1.661.41
Essence—  —  0.370.28—  0.17—  0.82—  
Citric acid (E330)98.0 —  0.560.19—  —  —  0.750.73
Vanilla powder99.85—  —  —  —  0.15—  0.150.15
Sign up—  —  —  0.09—  —  —  0.09—  
Total raw materials for semi-finished products377.1 104.9390.8996.5375.3218.0 762.77491.78
Sign up80.0 —  89.9 —  —  —  —  —  —  
Total raw materials and semi-finished products377.1 194.8390.8996.5375.3218.0 —  —  
Output of convenience foods282.8 192.8 90.0 89.9 64.3 12.9 —  —  
The output of semi-finished products in the finished product276.8 188.8 88.1 —  62.9 12.6 —  —  
Output finished product73.5 462.4 
Humidity26.5%24.0 ±3.0%25.6%50.0 ±2.0%20.0 ±3.0%12.0 ±1.0%3.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - Protein semi-finished product (in No. 96, 97, 99, 221)
  3. Preparation - No. 101 Chocolate lipstick
  4. Preparation - No. 098 Sugar-agar syrup
  5. Preparation - No. 104 Jelly
  6. Preparation - Sponge cake with butter and cocoa
  7. Preparation - Soufflé with Hvilya cake jam
  8. Preparation - №099 Cake "Hvilya"
  9. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - Protein semi-finished product (in No. 96, 97, 99, 221)
  4. Preparation - No. 101 Chocolate lipstick
  5. Prepared as lipstick No. 99. Before use, the lipstick is heated to a temperature of 50–55 ℃, cocoa powder, vanilla powder are added and mixed until a homogeneous mass is obtained.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy brown mass.

  6. Preparation - No. 098 Sugar-agar syrup
  7. Granulated sugar and water in a ratio of 4: 1 are boiled to a temperature of 120 ℃, agar is added, previously soaked in running water for 3-4 hours, heated over low heat with stirring until the agar is completely dissolved and molasses is added, after which the syrup is heated to 118 ℃.

  8. Preparation - No. 104 Jelly
  9. Agar, previously soaked in running water, is added to the water and heated over low heat with stirring until it is completely dissolved. Then add granulated sugar, molasses and boil for 5-7 minutes until sugar dissolves. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm, cooled to a temperature of 40–50 ℃, and essence, acid and dye are added.
    When preparing jelly for finishing, the hot mass is poured into baking sheets 10–30 mm high and cooled. The resulting jelly is cut into pieces of a certain shape.

    ** Characteristics of a semi-finished product. ** Shiny, translucent, gelatinous mass.

  10. Preparation - Sponge cake with butter and cocoa
  11. Preparation - Soufflé with Hvilya cake jam
  12. Preparation - №099 Cake "Hvilya"
  13. Layers of biscuit semi-finished product without soaking are connected by soufflé with jam. The surface is covered with chocolate fondant and trimmed with soufflé with jam and protein semi-finished product.
    The shape is rectangular or round.

  14. Packaging, labeling, storage and transportation.
  15. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.