KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №375 Pastry "Biscuit-air"

Weight 65 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.8476 kg
finished product, g
No. 115 Apricot marmalade
No. 023 Air
No. 005 Sponge cake round
in kind
in solids
Sign up99.85260.8 199.5 61.5 521.8 521.0 
Apricot puree10.0 173.8 —  —  173.8 17.4 
Raw egg white12.0 —  74.8 92.3 167.1 20.1 
Flour, premium85.5 —  —  70.1 70.1 59.9 
Raw egg yolk46.0 —  —  61.5 61.5 28.3 
Sign up99.85—  1.5 —  1.5 1.5 
Essence—  —  —  0.410.41—  
Citric acid (E330)98.0 —  —  0.270.270.27
Total raw materials for semi-finished products434.6 275.8 286.08—  —  
Output of convenience foods346.7 207.5 180.0 —  —  
Sign up74.0 —  —  —  138.7 102.6 
Roasted kernels97.5 —  —  —  13.8 13.5 
Total Raw—  —  —  1148.98764.57
The output of semi-finished products in the finished product331.4 198.3 172.1 —  —  
Output finished product83.6 708.7 
Humidity16.4%21.0 ±2.0%3.5 ±1.5%16.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 005 Sponge cake round
  3. Preparation - No. 023 Air
  4. Preparation - No. 115 Apricot marmalade
  5. Preparation - №375 Pastry "Biscuit-air"
  6. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 005 Sponge cake round
  4. ** Preparation of the dough. ** Pre-cooled egg whites are beaten in a whisk machine for 20-30 minutes, first at low, then at a high number of revolutions until the volume of the mass increases by 6-7 times. At the end of the beat, add citric acid. Beat egg yolks with granulated sugar separately for 30-40 minutes, add essence, flour and beat the mass for another 5-8 seconds, then carefully add the whipped whites and mix until a homogeneous dough is obtained. The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps, creamy color and thick consistency. The moisture content of the dough is 44–46%.
    ** Shaping. ** The biscuit dough is immediately deposited on pastry sheets covered with paper. When depositing round cakes for "Boucher" pastries, tubes with round holes are used.
    ** Baking. ** Baking duration 15-30 minutes at a temperature of 190-200 10 ℃. The baked flat cakes are cooled and allowed to stand for 8 hours at a temperature of 15–20 ℃. After that, they are removed from the paper, the biscuit is cleaned.

    ** Characteristics of the semi-finished product. ** Round shape. Light brown thin crust. The crumb is porous, dense, yellow.

  5. Preparation - No. 023 Air
  6. ** Preparation of the whipped mass. ** Egg whites are cooled to 2 ℃ and whipped in a whisk machine, first at low, and then at high speed until the initial volume is increased by 7 times. Gradually add granulated sugar, vanilla powder to the resulting mass and beat for another 1-2 minutes. Duration of whipping is 30-40 min.
    The finished whipped mass should be fluffy, homogeneous, foamy, dry in appearance, white. The moisture content of the whipped mass is 22-24%.
    ** Shaping. ** The whipped mass is deposited on sheets, greased or covered with paper.
    For cake cakes (layers) of rectangular, square and round shapes, a stencil (frame) is laid on the sheet. The whipped mass is poured to a layer thickness of no more than 8-10 mm.
    For airy cakes, the mass is deposited in the form of round or oval cakes from a pastry bag through a round tube.
    ** Baking. ** at a temperature of 100 ℃ the duration of baking cake cakes and large cakes is 60–70 min, small cakes and balls - 20–30 min. The baked semi-finished product is cooled for 30–35 minutes, then removed from the sheets of paper.

    ** Characteristics of a semi-finished product. ** Shape rectangular, square, round, etc. The structure is fragile, large-porous, airy, white.

  7. Preparation - No. 115 Apricot marmalade
  8. Preparation - №375 Pastry "Biscuit-air"
  9. Biscuit and airy semi-finished products are connected with fruit filling. The surface is covered with apricot marmalade and finished with crushed nuts.

  10. Packaging, labeling, storage and transportation.
  11. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.