KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №167 Cake "Day and Night"

Weight 1.5 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5379 kg
finished product, g
No. 046 Creamy cream (basic)
No. 024 Air
Charlotte chocolate cream (at # 167)
No. 060 Charlotte syrup
No. 005 Sponge cake round
in kind
in solids
Sign up84.0 159.7 —  14.1 —  —  173.8 146.1 
Granulated sugar99.85—  154.2 —  13.7 1.2 169.1 168.9 
Powdered sugar99.8585.2 —  —  —  —  85.2 85.0 
Raw egg white12.0 —  77.1 —  —  1.7 78.8 9.51
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 63.9 —  —  —  —  63.9 47.3 
Sign up12.0 —  —  —  9.1 —  9.1 1.1 
Vanilla powder99.851.6 0.770.05—  —  2.422.42
Cocoa powder [Skurikhin]95.0 —  —  2.4 —  —  2.4 2.2 
Chicken eggs [chicken egg] [2]27.0 —  —  —  2.4 —  2.4 0.66
Flour, premium85.5 —  —  —  —  1.3 1.3 1.1 
Sign up46.0 —  —  —  —  1.2 1.2 0.53
Citric acid (E330)98.0 —  0.77—  —  0.010.780.77
Cognac or dessert wine—  0.53—  —  —  —  0.53—  
Essence—  —  —  —  —  0.010.01—  
Total raw materials for semi-finished products310.93232.8416.5525.2 5.42—  —  
Sign up68.6 —  —  21.7 —  —  —  —  
Total raw materials and semi-finished products310.93232.8438.2525.2 5.42—  —  
Output of convenience foods305.8 163.1 37.4 21.7 3.4 —  —  
Sign up72.0 —  —  —  —  —  56.6 40.8 
Total Raw—  —  —  —  —  647.54506.39
The output of semi-finished products in the finished product290.5 154.9 35.5 —  3.2 —  —  
Output finished product87.0 467.7 
Humidity13.0%14.0 ±2.0%3.5 ±1.5%24.0 ±2.0%31.4 ±1.5%16.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 005 Sponge cake round
  3. Preparation - No. 060 Charlotte syrup
  4. Preparation - No. 024 Air
  5. Preparation - No. 046 Creamy cream (basic)
  6. Preparation - Charlotte chocolate cream (at # 167)
  7. Preparation - №167 Cake "Day and Night"
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 005 Sponge cake round
  4. ** Preparation of the dough. ** Pre-cooled egg whites are beaten in a whisk machine for 20-30 minutes, first at low, then at a high number of revolutions until the volume of the mass increases by 6-7 times. At the end of the beat, add citric acid. Beat egg yolks with granulated sugar separately for 30-40 minutes, add essence, flour and beat the mass for another 5-8 seconds, then carefully add the whipped whites and mix until a homogeneous dough is obtained. The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps, creamy color and thick consistency. The moisture content of the dough is 44–46%.
    ** Shaping. ** The biscuit dough is immediately deposited on pastry sheets covered with paper. When depositing round cakes for "Boucher" pastries, tubes with round holes are used.
    ** Baking. ** Baking duration 15-30 minutes at a temperature of 190-200 10 ℃. The baked flat cakes are cooled and allowed to stand for 8 hours at a temperature of 15–20 ℃. After that, they are removed from the paper, the biscuit is cleaned.

    ** Characteristics of the semi-finished product. ** Round shape. Light brown thin crust. The crumb is porous, dense, yellow.

  5. Preparation - No. 060 Charlotte syrup
  6. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  7. Preparation - No. 024 Air
  8. Prepare a semi-finished product in the same way as air No. 23, add citric acid at the end of whipping.

  9. Preparation - No. 046 Creamy cream (basic)
  10. The peeled and cut butter is whipped in a whisk machine at low speed for 5-7 minutes until a homogeneous mass is obtained. Then refined powder, condensed milk are gradually added to the prepared mass at a high number of revolutions and whipped for another 7-10 minutes. At the end of whipping, add vanilla powder, cognac or dessert wine.

    A homogeneous fluffy mass with a glossy surface that retains its shape well.

  11. Preparation - Charlotte chocolate cream (at # 167)
  12. Preparation - №167 Cake "Day and Night"
  13. Two layers of airy semi-finished product are connected with cream mixed with jam. The surface is covered with jam with cream and finished with white and chocolate creams.

  14. Packaging, labeling, storage and transportation.
  15. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.