KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №197 Cake "Ear"

Weight 1 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5535 kg
finished product, g
No. 001 Biscuit (main)
No. 016 Sand (main)
No. 101 Chocolate lipstick
Raw glaze (in №68, 122, 197)
№002 Fried biscuit crumb
in kind
in solids
Sign up99.8555.8 27.2 77.9 —  5.0 165.9 165.7 
Flour, premium85.5 45.2 68.0 —  —  4.1 117.3 100.3 
Melange27.0 93.0 9.5 —  —  8.4 110.9 30.0 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  40.8 —  —  —  40.8 34.3 
Water—  —  —  26.0 —  —  26.0 —  
Sign up99.85—  —  —  14.9 —  14.9 14.9 
Potato starch80.0 11.2 —  —  —  1.0 12.2 9.71
Starch syrup78.0 —  —  11.7 —  —  11.7 9.1 
Flour, premium (on the dust)85.5 —  5.4 —  —  —  5.4 4.7 
Cocoa powder [Skurikhin]95.0 —  —  4.9 —  —  4.9 4.6 
Sign up12.0 —  —  —  2.9 —  2.9 0.35
Essence—  0.560.270.27—  0.051.15—  
Salt96.5 —  0.27—  —  —  0.270.26
Vanilla powder99.85—  —  0.24—  —  0.240.24
Ammonium carbonic (E503(i))—  —  0.07—  —  —  0.07—  
Sign up50.0 —  0.07—  —  —  0.070.03
Citric acid (E330)98.0 —  —  —  —  —  —  —  
Total raw materials for semi-finished products205.76151.58121.0117.8 18.55—  —  
Output of convenience foods160.7 132.0 103.3 17.2 11.5 —  —  
Sign up72.0 —  —  —  —  —  149.2 107.4 
Total Raw—  —  —  —  —  663.9 481.59
The output of semi-finished products in the finished product155.0 127.3 99.6 16.6 11.1 —  —  
Output finished product81.8 452.7 
Humidity18.2%25.0 ±3.0%5.5 ±1.5%12.0 ±1.0%13.0 ±2.0%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №002 Fried biscuit crumb
  3. Preparation - Raw glaze (in №68, 122, 197)
  4. Preparation - No. 101 Chocolate lipstick
  5. Preparation - No. 016 Sand (main)
  6. Preparation - No. 001 Biscuit (main)
  7. Preparation - №197 Cake "Ear"
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №002 Fried biscuit crumb
  4. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  5. Preparation - Raw glaze (in №68, 122, 197)
  6. Egg whites, with the gradual addition of refined powder, are whipped in a beating machine at low speed until a homogeneous mass is obtained. At the end of the beat, add citric acid.

  7. Preparation - No. 101 Chocolate lipstick
  8. Prepared as lipstick No. 99. Before use, the lipstick is heated to a temperature of 50–55 ℃, cocoa powder, vanilla powder are added and mixed until a homogeneous mass is obtained.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy brown mass.

  9. Preparation - No. 016 Sand (main)
  10. ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
    ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
    The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
    The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
    The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
    ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

    ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

  11. Preparation - No. 001 Biscuit (main)
  12. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  13. Preparation - №197 Cake "Ear"
  14. Two layers of biscuit and one layer of shortbread semi-finished product are connected with jam or confiture. The surface is covered with lipstick, decorated with a pattern of raw glaze with the inscription "Kolos" and tinted biscuit crumbs. The side surfaces are finished with jam and biscuit crumbs.
    The shape is square.

  15. Packaging, labeling, storage and transportation.
  16. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.