KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №037а Semi-finished product crumb "Dachny" №37

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.0109 kg
finished product, g
No. 116 Zhzhenka
in kind
in solids
Sign up99.850.250.250.25
Water—  0.150.15—  
Total raw materials for semi-finished products0.4 —  —  
Output of convenience foods0.28—  —  
Sign up74.0 —  7.4 5.4 
Granulated sugar99.85—  1.4 1.4 
Flour, premium85.5 —  1.3 1.1 
Melange27.0 —  0.740.2 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  0.530.44
Sign up95.0 —  0.060.06
Ammonium carbonic (E503(i))—  —  0.04—  
Baking soda (E500(ii))50.0 —  0.010.01
Essence—  —  0.01—  
Total Raw—  11.898.86
The output of semi-finished products in the finished product0.28—  —  
Output finished product77.0 8.4 
Humidity23.0 ±2.0%22.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 116 Zhzhenka
  3. Preparation - №037а Semi-finished product crumb "Dachny" №37
  4. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 116 Zhzhenka
  4. Granulated sugar and water in a ratio of 5: 1 are heated with occasional stirring until the sugar turns dark brown. After 30-40 minutes of boiling, gradually, in 6-8 doses, add hot water at the rate of 2 parts of water to 5 parts of sugar. In general, the duration of cooking is 50-60 minutes. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm.
    Burnt should contain about 40% sugar.

    ** Characteristics of the semi-finished product ** Thick dark brown syrup with a bitter taste.

  5. Preparation - №037а Semi-finished product crumb "Dachny" №37
  6. The finished semi-finished product "Dachny" No. 37 is crushed and sieved.

  7. Packaging, labeling, storage and transportation.
  8. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.