KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Summer Night Cake [Yakhroma]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5066 kg
finished product, g
No. 040 Special
Semi-finished product Margarita
No. 063 Milk-sugar syrup
No. 095 Blotting syrup
No. 116 Zhzhenka
№041 Crumbs of fried semi-finished product "Special"
in kind
in solids
Sign up74.0 156.2 —  —  —  —  4.6 160.8 119.0 
Granulated sugar99.8516.4 —  84.4 45.5 8.5 0.48155.28154.98
Margarine PREMIUM80.4 —  79.3 —  —  —  —  79.3 63.7 
Water—  —  —  —  50.0 5.1 —  55.1 —  
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  40.3 —  —  —  40.3 4.8 
Sign up27.0 32.4 —  —  —  —  1.0 33.4 8.96
Flour, premium85.5 30.2 —  —  —  —  0.8931.0926.56
Powdered sugar99.85—  14.2 —  —  —  —  14.2 14.1 
Cognac or dessert wine—  —  —  —  4.2 —  —  4.2 —  
Ammonium carbonic (E503(i))—  1.3 —  —  —  —  0.041.34—  
Sign up95.0 0.86—  —  —  —  0.030.890.84
Vanilla powder99.85—  0.77—  —  —  —  0.770.77
Essence—  0.3 —  —  —  —  0.010.31—  
Baking soda (E500(ii))50.0 0.22—  —  —  —  0.010.230.11
Cognac—  —  0.18—  —  —  —  0.18—  
Sign up—  —  0.18—  —  —  —  0.18—  
Essence of rum—  —  —  —  0.17—  —  0.17—  
Total raw materials for semi-finished products237.8894.63124.7 99.8713.6 7.06577.74393.82
Sign up78.0 9.5 —  —  —  —  0.28—  —  
No. 063 Milk-sugar syrup73.0 —  118.3 —  —  —  —  —  —  
Total raw materials and semi-finished products247.38212.93124.7 99.8713.6 7.34—  —  
Output of convenience foods221.5 205.9 118.3 88.6 9.8 5.2 —  —  
The output of semi-finished products in the finished product215.3 200.1 —  86.1 —  5.1 —  —  
Output finished product72.6 367.5 
Humidity27.4%24.0 ±3.0%22.0%27.0 ±2.0%50.0 ±4.0%22.0 ±1.0%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 116 Zhzhenka
  3. Preparation - No. 095 Blotting syrup
  4. Preparation - No. 063 Milk-sugar syrup
  5. Preparation - №041 Crumbs of fried semi-finished product "Special"
  6. Preparation - Semi-finished product Margarita
  7. Preparation - No. 040 Special
  8. Preparation - Summer Night Cake [Yakhroma]
  9. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 116 Zhzhenka
  4. Granulated sugar and water in a ratio of 5: 1 are heated with occasional stirring until the sugar turns dark brown. After 30-40 minutes of boiling, gradually, in 6-8 doses, add hot water at the rate of 2 parts of water to 5 parts of sugar. In general, the duration of cooking is 50-60 minutes. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm.
    Burnt should contain about 40% sugar.

    ** Characteristics of the semi-finished product ** Thick dark brown syrup with a bitter taste.

  5. Preparation - No. 095 Blotting syrup
  6. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  7. Preparation - No. 063 Milk-sugar syrup
  8. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  9. Preparation - №041 Crumbs of fried semi-finished product "Special"
  10. The finished semi-finished product "Special" No. 40 is crushed, sifted through a sieve and fried at a temperature of 220-230 ℃.

  11. Preparation - Semi-finished product Margarita
  12. Preparation - No. 040 Special
  13. Prepared as a semi-finished product in the same way as "Dachny" No. 37.

  14. Preparation - Summer Night Cake [Yakhroma]
  15. Packaging, labeling, storage and transportation.
  16. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.