KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Cake Ryzhik [Serpukhov]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.1141 kg
finished product, g
Semi-finished product honey
A crumb of semi-finished honey
No. 095 Blotting syrup
№061 Cream "New"
No. 063 Milk-sugar syrup
in kind
in solids
Sign up85.5 38.5 —  —  —  —  38.5 32.9 
Granulated sugar99.8517.5 —  1.8 —  1.0 20.3 20.3 
Margarine84.0 7.1 —  —  —  —  7.1 6.0 
Chicken eggs [chicken egg] [2]27.0 6.8 —  —  —  —  6.8 1.8 
Natural honey78.0 3.6 —  —  —  —  3.6 2.8 
Sign up85.5 3.3 —  —  —  —  3.3 2.8 
Starch syrup78.0 2.9 —  —  —  —  2.9 2.2 
Water—  —  —  2.0 —  —  2.0 —  
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  —  —  1.2 —  1.2 1.0 
Baking soda (E500(ii))50.0 0.5 —  —  —  —  0.5 0.25
Sign up12.0 —  —  —  —  0.490.490.06
Cognac or dessert wine—  —  —  0.17—  —  0.17—  
Vanilla powder99.85—  —  —  0.01—  0.010.01
Essence of rum—  —  —  0.01—  —  0.01—  
Cognac—  —  —  —  —  —  —  —  
Sign up—  —  —  —  —  —  —  —  
Total raw materials for semi-finished products80.2 —  3.981.211.49—  —  
Sign up92.0 —  5.0 —  —  —  —  —  
No. 063 Milk-sugar syrup73.0 —  —  —  1.5 —  —  —  
Total raw materials and semi-finished products80.2 5.0 3.982.711.49—  —  
Output of convenience foods71.3 5.0 3.6 2.6 1.5 —  —  
Sign up37.0 —  —  —  —  —  21.3 7.9 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  —  —  9.6 1.2 
Powdered sugar99.85—  —  —  —  —  9.5 9.5 
Gelatin86.0 —  —  —  —  —  0.490.42
Vanillin—  —  —  —  —  —  0.11—  
Total Raw—  —  —  —  —  127.8889.14
The output of semi-finished products in the finished product63.9 4.8 3.4 2.5 —  —  —  
Output finished product74.6 85.1 
Humidity25.4%8.0 ±2.0%8.0 ±2.0%50.0 ±4.0%22.0 ±2.0%27.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 063 Milk-sugar syrup
  3. Preparation - No. 095 Blotting syrup
  4. Preparation - Semi-finished product honey
  5. Preparation - №061 Cream "New"
  6. Preparation - A crumb of semi-finished honey
  7. Preparation - Cake Ryzhik [Serpukhov]
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 063 Milk-sugar syrup
  4. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  5. Preparation - No. 095 Blotting syrup
  6. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  7. Preparation - Semi-finished product honey
  8. Preparation - №061 Cream "New"
  9. Whipped butter, peeled and cut into pieces. Then, gradually, in several steps, add chilled milk-sugar syrup. At the end of whipping, add vanilla powder, cognac, wine. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a smooth glossy surface, well retaining its shape.

  10. Preparation - A crumb of semi-finished honey
  11. Preparation - Cake Ryzhik [Serpukhov]
  12. Packaging, labeling, storage and transportation.
  13. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.