KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Cake Tenderness [Ivanteevka]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.8502 kg
finished product, g
№105 Souffle
Butter-whipped semi-finished product
No. 098 Sugar-agar syrup
№083 Protein cream on agar
№023а Semi-finished product crumb "Air" №23
in kind
in solids
Sign up99.85—  126.2 145.0 23.6 17.1 311.9 311.5 
Flour, premium85.5 —  166.7 —  —  —  166.7 142.5 
Margarine84.0 —  126.2 —  —  —  126.2 106.0 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 91.8 —  —  —  —  91.8 77.1 
Melange27.0 —  89.0 —  —  —  89.0 24.0 
Sign up78.0 —  —  72.5 —  —  72.5 56.6 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 44.7 —  —  —  —  44.7 33.1 
Raw egg white12.0 26.1 —  —  11.8 6.4 44.3 5.27
Water—  —  —  36.3 —  —  36.3 —  
Water (for soaking agar-agar)—  —  —  10.1 —  —  10.1 —  
Sign up85.0 —  —  2.0 0.17—  2.171.84
Citric acid (E330)98.0 1.5 —  —  —  —  1.5 1.5 
Citrus essence—  1.0 —  —  —  —  1.0 —  
Vanilla powder99.85—  —  —  —  0.130.130.13
Total raw materials for semi-finished products165.1 508.1 265.9 35.5723.63—  —  
Sign up80.0 247.8 —  —  —  —  —  —  
Total raw materials and semi-finished products412.9 508.1 265.9 35.5723.63—  —  
Output of convenience foods405.8 396.9 247.8 35.3 17.6 —  —  
Sign up98.0 —  —  —  —  —  26.5 25.9 
Total Raw—  —  —  —  —  1024.8 785.44
The output of semi-finished products in the finished product391.1 382.6 —  34.0 17.0 —  —  
Output finished product85.4 725.9 
Humidity14.6%24.0 ±2.0%5.0%20.0 ±3.0%30.0 ±2.0%3.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №023а Semi-finished product crumb "Air" №23
  3. Preparation - №083 Protein cream on agar
  4. Preparation - No. 098 Sugar-agar syrup
  5. Preparation - Butter-whipped semi-finished product
  6. Preparation - №105 Souffle
  7. Preparation - Cake Tenderness [Ivanteevka]
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №023а Semi-finished product crumb "Air" №23
  4. The finished semi-finished product air No. 23 is crushed and sieved.

  5. Preparation - №083 Protein cream on agar
  6. Prepare a cream like protein (custard) No. 87. At the end of beating, add hot (90 ℃) sugar-agar syrup, which is prepared from granulated sugar and soaked agar by boiling to a temperature of 115 ℃.

  7. Preparation - No. 098 Sugar-agar syrup
  8. Granulated sugar and water in a ratio of 4: 1 are boiled to a temperature of 120 ℃, agar is added, previously soaked in running water for 3-4 hours, heated over low heat with stirring until the agar is completely dissolved and molasses is added, after which the syrup is heated to 118 ℃.

  9. Preparation - Butter-whipped semi-finished product
  10. Preparation - №105 Souffle
  11. Hot sugar-agar syrup is introduced in a thin stream into the egg whites, beaten for 15–20 minutes, and beating is continued until a fluffy mass is obtained.
    At the end of whipping, add a prepared homogeneous mixture of softened butter, condensed milk, citrus essence and stop whipping immediately.

    ** Characteristics of a semi-finished product. ** A thick, fluffy mass of white color, well retaining its shape.

  12. Preparation - Cake Tenderness [Ivanteevka]
  13. Packaging, labeling, storage and transportation.
  14. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.