KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: №019 Dragee "Renclode"

Glossing recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 882.6 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Talc (E553(iii))100.0 1.20 1.20 1.06 1.06 
3Condir70.0 1.00 0.70 0.88 0.62 
4Gloss100.0 0.40 0.40 0.35 0.35 
Total6.0 94.0 1001.60 941.36 884.01 830.84 
Losses 0.14%1.36 1.20 
Output6.0 94.0 1000.00 940.00 829.64 
Losses before baking/boiling, shrinkage 0.07224%94.0 0.72 0.68 0.64 0.60 
Baking/boiling 0.02%0.15 0.14 
Losses after baking/boiling, shrinkage 0.07224%94.0 0.72 0.68 0.64 0.60 
Coating recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 881.72 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85226.00 225.66 199.27 198.97 
3Watering syrup80.0 46.50 37.20 41.00 32.80 
4Essence—  1.00 —   0.88 —   
5Yellow paint—  0.20 —   0.18 —   
6Sign up
Total7.7 92.3 1023.90 945.45 902.79 833.62 
Losses 0.58%5.45 4.81 
Output6.0 94.0 1000.00 940.00 881.72 828.81 
Losses before baking/boiling, shrinkage 0.28833%92.3 2.95 2.73 2.60 2.40 
Baking/boiling 1.77%18.05 15.91 
Losses after baking/boiling, shrinkage 0.28833%94.0 2.90 2.73 2.56 2.40 
Recipe for 2nd knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 661.38 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85159.00 158.76 105.16 105.00 
3Watering syrup80.0 52.90 42.32 34.99 27.99 
4Yellow paint—  0.30 —   0.20 —   
5Blue paint—  0.10 —   0.066—   
Total9.8 90.2 1013.10 913.79 670.04 604.36 
Losses 0.42%3.79 2.51 
Output9.0 91.0 1000.00 910.00 661.38 601.85 
Losses before baking/boiling, shrinkage 0.20757%90.2 2.10 1.90 1.39 1.25 
Baking/boiling 0.88%8.91 5.89 
Losses after baking/boiling, shrinkage 0.20757%91.0 2.08 1.90 1.38 1.25 
Recipe for 1st knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 529.63 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85182.70 182.43 96.76 96.62 
3Watering syrup80.0 36.30 29.04 19.23 15.38 
4Blue paint—  0.20 —   0.11 —   
5Yellow paint—  0.20 —   0.11 —   
Total12.6 87.4 1022.20 893.85 541.39 473.41 
Losses 0.43%3.85 2.04 
Output11.0 89.0 1000.00 890.00 529.63 471.37 
Losses before baking/boiling, shrinkage 0.21513%87.4 2.20 1.92 1.16 1.02 
Baking/boiling 1.75%17.84 9.45 
Losses after baking/boiling, shrinkage 0.21513%89.0 2.16 1.92 1.14 1.02 
Body recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 425.19 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Apple puree [GOST]10.0 523.20 52.32 222.46 22.25 
3Starch syrup78.0 195.20 152.26 83.00 64.74 
4Lactic acid (E270)40.0 17.30 6.92 7.36 2.94 
5Agar (E406)85.0 14.00 11.90 5.95 5.06 
6Sign up
Total38.4 61.6 1388.00 854.45 590.16 363.30 
Losses 0.52%4.45 1.89 
Output15.0 85.0 1000.00 850.00 425.19 361.41 
Losses before baking/boiling, shrinkage 0.26029%61.6 3.61 2.22 1.54 0.95 
Baking/boiling 27.58%381.77 162.32 
Losses after baking/boiling, shrinkage 0.26029%85.0 2.62 2.22 1.11 0.95 
Watering syrup Recipe No. 1 (dry 80%)
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 95.21 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 452.10 352.64 43.05 33.58 
3water—  100.87 —   9.60 —   
Total20.0 80.0 1005.07 804.06 95.70 76.56 
Losses 0.5%4.06 0.39 
Output20.0 80.0 1000.00 800.00 95.21 76.17 
Losses before baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.24 0.19 
Losses after baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.24 0.19 
Condir Recipe No. 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.88 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2water—  302.34 —   0.27 —   
Total30.0 70.0 1011.34 707.94 0.89 0.62 
Losses 1.1%7.94 0.007
Output30.0 70.0 1000.00 700.00 0.88 0.62 
Losses before baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0050.004
Losses after baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0050.004
Gloss Basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.35 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Wax (E901)100.0 333.33 333.33 0.12 0.12 
3Paraffin (E905c(i))100.0 166.67 166.67 0.0590.059
Total100.0 1000.00 1000.00 0.35 0.35 
Output100.0 1000.00 1000.00 0.35 0.35 
Consolidated recipe, k=1.002812
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 882.6 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.85401.19 400.59 402.32 401.72 
2Granulated sugar99.85312.39 311.92 313.27 312.80 
3Apple puree [GOST]10.0 222.46 22.25 223.08 22.31 
4Starch syrup78.0 126.04 98.31 126.40 98.59 
5water—  9.87 —   9.90 —   
6Sign up40.0 7.36 2.94 7.38 2.95 
7Agar (E406)85.0 5.95 5.06 5.97 5.07 
8Essence—  3.56 —   3.57 —   
9Talc (E553(iii))100.0 1.06 1.06 1.06 1.06 
10Yellow paint—  0.48 —   0.48 —   
11Sign up—  0.26 —   0.26 —   
12Vegetable oil100.0 0.18 0.18 0.18 0.18 
13Wax (E901)100.0 0.12 0.12 0.12 0.12 
14Paraffin (E905c(i))100.0 0.0590.0590.0590.059
Total1090.97 842.48 1094.04 844.85 
Total phase loss 1.5%12.84 
Other losses 0.28%2.37 
General losses 1.8%15.21 
Output94.0 882.60 829.64 882.60 829.64