KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe: №033 Dragee "Cosmos"

Glossing recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 131 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Talc (E553(iii))100.0 1.20 1.20 0.16 0.16 
3Condir70.0 1.00 0.70 0.13 0.092
4Gloss100.0 0.60 0.60 0.0790.079
Total5.0 95.0 1001.80 951.55 131.24 124.65 
Losses 0.16%1.55 0.20 
Output5.0 95.0 1000.00 950.00 124.45 
Losses before baking/boiling, shrinkage 0.08145%95.0 0.82 0.78 0.11 0.10 
Baking/boiling 0.02%0.17 0.022
Losses after baking/boiling, shrinkage 0.08145%95.0 0.82 0.78 0.11 0.10 
Coating with chocolate
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 130.87 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Chocolate glaze [Skurikhin]99.1 255.70 253.40 33.46 33.16 
3Vanillin—  0.10 —   0.013—   
Total5.5 94.5 1006.20 951.27 131.68 124.49 
Losses 0.13%1.27 0.17 
Output5.0 95.0 1000.00 950.00 130.87 124.33 
Losses before baking/boiling, shrinkage 0.06679%94.5 0.67 0.64 0.0880.083
Baking/boiling 0.48%4.86 0.64 
Losses after baking/boiling, shrinkage 0.06679%95.0 0.67 0.64 0.0880.083
Recipe for 2nd knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 98.2 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85128.40 128.21 12.61 12.59 
3Cocoa powder [Skurikhin]95.0 40.50 38.48 3.98 3.78 
4Watering syrup80.0 31.80 25.44 3.12 2.50 
Total8.1 91.9 1018.90 936.68 100.06 91.99 
Losses 0.71%6.68 0.66 
Output7.0 93.0 1000.00 930.00 98.20 91.33 
Losses before baking/boiling, shrinkage 0.35681%91.9 3.64 3.34 0.36 0.33 
Baking/boiling 1.15%11.67 1.15 
Losses after baking/boiling, shrinkage 0.35681%93.0 3.59 3.34 0.35 0.33 
Recipe for 1st knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 80.35 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85121.00 120.82 9.72 9.71 
3Cocoa powder [Skurikhin]95.0 41.60 39.52 3.34 3.18 
4Watering syrup80.0 32.70 26.16 2.63 2.10 
Total9.7 90.3 1010.60 912.12 81.20 73.29 
Losses 0.23%2.12 0.17 
Output9.0 91.0 1000.00 910.00 80.35 73.12 
Losses before baking/boiling, shrinkage 0.11597%90.3 1.17 1.06 0.0940.085
Baking/boiling 0.82%8.27 0.66 
Losses after baking/boiling, shrinkage 0.11597%91.0 1.16 1.06 0.0930.085
Body recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 65.51 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Lipstick recipe91.0 352.40 320.68 23.09 21.01 
3Lemon essence—  6.00 —   0.39 —   
4Citric acid (E330)98.0 1.50 1.47 0.10 0.10 
Total13.4 86.6 1031.90 893.35 67.60 58.52 
Losses 0.38%3.35 0.22 
Output11.0 89.0 1000.00 890.00 65.51 58.30 
Losses before baking/boiling, shrinkage 0.18772%86.6 1.94 1.68 0.13 0.11 
Baking/boiling 2.73%28.08 1.84 
Losses after baking/boiling, shrinkage 0.18772%89.0 1.88 1.68 0.12 0.11 
Body syrup Recipe No. 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 44.02 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2water—  149.44 —   6.58 —   
Total15.0 85.0 1004.84 854.12 44.24 37.60 
Losses 0.48%4.12 0.18 
Output15.0 85.0 1000.00 850.00 44.02 37.42 
Losses before baking/boiling, shrinkage 0.241%85.0 2.42 2.06 0.11 0.091
Losses after baking/boiling, shrinkage 0.241%85.0 2.42 2.06 0.11 0.091
Lipstick recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 23.09 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 242.90 189.46 5.61 4.37 
3water—  36.20 —   0.84 —   
Total9.0 91.0 1008.10 917.37 23.27 21.18 
Losses 0.8%7.37 0.17 
Output9.0 91.0 1000.00 910.00 23.09 21.01 
Losses before baking/boiling, shrinkage 0.40161%91.0 4.05 3.68 0.0930.085
Losses after baking/boiling, shrinkage 0.40161%91.0 4.05 3.68 0.0930.085
Watering syrup Recipe No. 1 (dry 80%)
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 5.75 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 452.10 352.64 2.60 2.03 
3water—  100.87 —   0.58 —   
Total20.0 80.0 1005.07 804.06 5.78 4.62 
Losses 0.5%4.06 0.023
Output20.0 80.0 1000.00 800.00 5.75 4.60 
Losses before baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.0150.012
Losses after baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.0150.012
Condir Recipe No. 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.13 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2water—  302.34 —   0.040—   
Total30.0 70.0 1011.34 707.94 0.13 0.093
Losses 1.1%7.94 0.001
Output30.0 70.0 1000.00 700.00 0.13 0.092
Losses before baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0010.001
Losses after baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0010.001
Gloss Basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.08 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Wax (E901)100.0 333.33 333.33 0.0260.026
3Paraffin (E905c(i))100.0 166.67 166.67 0.0130.013
Total100.0 1000.00 1000.00 0.0790.079
Output100.0 1000.00 1000.00 0.0790.079
Consolidated recipe, k=1.009019
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 131 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.8557.18 57.09 57.69 57.61 
2Chocolate glaze [Skurikhin]99.1 33.46 33.16 33.76 33.46 
3Powdered sugar99.8522.33 22.30 22.53 22.50 
4Starch syrup78.0 8.21 6.40 8.28 6.46 
5water—  8.03 —   8.11 —   
6Sign up95.0 7.32 6.95 7.39 7.02 
7Lemon essence—  0.39 —   0.40 —   
8Talc (E553(iii))100.0 0.16 0.16 0.16 0.16 
9Citric acid (E330)98.0 0.10 0.10 0.10 0.10 
10Vegetable oil100.0 0.0390.0390.0400.040
11Sign up100.0 0.0260.0260.0260.026
12Paraffin (E905c(i))100.0 0.0130.0130.0130.013
13Vanillin—  0.013—   0.013—   
Total137.28 126.24 138.51 127.38 
Total phase loss 1.4%1.79 
Other losses 0.89%1.14 
General losses 2.3%2.93 
Output95.0 131.00 124.45 131.00 124.45