KondiDoc: технологические расчеты в кондитерском производстве
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Consolidated recipe №033 Dragee "Cosmos"

Glossing recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 456.9 kg finished product
in kind
in solids
in kind
in solids
1Sign up
2Talc (E553(iii))100.0 1.20 1.20 0.55 0.55 
3Condir70.0 1.00 0.70 0.46 0.32 
4Gloss100.0 0.60 0.60 0.27 0.27 
Total5.0 95.0 1001.80 951.55 457.72 434.76 
Losses 0.16%1.55 0.71 
Output5.0 95.0 1000.00 950.00 434.06 
Losses before baking/boiling, shrinkage 0.08145%95.0 0.82 0.78 0.37 0.35 
Baking/boiling 0.02%0.17 0.077
Losses after baking/boiling, shrinkage 0.08145%95.0 0.82 0.78 0.37 0.35 
Coating with chocolate
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 456.44 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Chocolate glaze [Skurikhin]99.1 255.70 253.40 116.71 115.66 
3Vanillin—  0.10 —   0.046—   
Total5.5 94.5 1006.20 951.27 459.27 434.20 
Losses 0.13%1.27 0.58 
Output5.0 95.0 1000.00 950.00 456.44 433.62 
Losses before baking/boiling, shrinkage 0.06679%94.5 0.67 0.64 0.31 0.29 
Baking/boiling 0.48%4.86 2.22 
Losses after baking/boiling, shrinkage 0.06679%95.0 0.67 0.64 0.31 0.29 
Recipe for 2nd knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 342.51 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85128.40 128.21 43.98 43.91 
3Cocoa powder [Skurikhin]95.0 40.50 38.48 13.87 13.18 
4Watering syrup80.0 31.80 25.44 10.89 8.71 
Total8.1 91.9 1018.90 936.68 348.99 320.83 
Losses 0.71%6.68 2.29 
Output7.0 93.0 1000.00 930.00 342.51 318.54 
Losses before baking/boiling, shrinkage 0.35681%91.9 3.64 3.34 1.25 1.14 
Baking/boiling 1.15%11.67 4.00 
Losses after baking/boiling, shrinkage 0.35681%93.0 3.59 3.34 1.23 1.14 
Recipe for 1st knurling
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 280.25 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Powdered sugar99.85121.00 120.82 33.91 33.86 
3Cocoa powder [Skurikhin]95.0 41.60 39.52 11.66 11.08 
4Watering syrup80.0 32.70 26.16 9.16 7.33 
Total9.7 90.3 1010.60 912.12 283.22 255.62 
Losses 0.23%2.12 0.59 
Output9.0 91.0 1000.00 910.00 280.25 255.02 
Losses before baking/boiling, shrinkage 0.11597%90.3 1.17 1.06 0.33 0.30 
Baking/boiling 0.82%8.27 2.32 
Losses after baking/boiling, shrinkage 0.11597%91.0 1.16 1.06 0.33 0.30 
Body recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 228.48 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Lipstick recipe91.0 352.40 320.68 80.52 73.27 
3Lemon essence—  6.00 —   1.37 —   
4Citric acid (E330)98.0 1.50 1.47 0.34 0.34 
Total13.4 86.6 1031.90 893.35 235.77 204.12 
Losses 0.38%3.35 0.77 
Output11.0 89.0 1000.00 890.00 228.48 203.35 
Losses before baking/boiling, shrinkage 0.18772%86.6 1.94 1.68 0.44 0.38 
Baking/boiling 2.73%28.08 6.42 
Losses after baking/boiling, shrinkage 0.18772%89.0 1.88 1.68 0.43 0.38 
Body syrup Recipe No. 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 153.54 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2water—  149.44 —   22.95 —   
Total15.0 85.0 1004.84 854.12 154.29 131.14 
Losses 0.48%4.12 0.63 
Output15.0 85.0 1000.00 850.00 153.54 130.51 
Losses before baking/boiling, shrinkage 0.241%85.0 2.42 2.06 0.37 0.32 
Losses after baking/boiling, shrinkage 0.241%85.0 2.42 2.06 0.37 0.32 
Lipstick recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 80.52 kg phases
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 242.90 189.46 19.56 15.26 
3water—  36.20 —   2.91 —   
Total9.0 91.0 1008.10 917.37 81.17 73.86 
Losses 0.8%7.37 0.59 
Output9.0 91.0 1000.00 910.00 80.52 73.27 
Losses before baking/boiling, shrinkage 0.40161%91.0 4.05 3.68 0.33 0.30 
Losses after baking/boiling, shrinkage 0.40161%91.0 4.05 3.68 0.33 0.30 
Watering syrup Recipe No. 1 (dry 80%)
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 20.06 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Starch syrup78.0 452.10 352.64 9.07 7.07 
3water—  100.87 —   2.02 —   
Total20.0 80.0 1005.07 804.06 20.16 16.13 
Losses 0.5%4.06 0.081
Output20.0 80.0 1000.00 800.00 20.06 16.04 
Losses before baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.0510.041
Losses after baking/boiling, shrinkage 0.25246%80.0 2.54 2.03 0.0510.041
Condir Recipe No. 1
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.46 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2water—  302.34 —   0.14 —   
Total30.0 70.0 1011.34 707.94 0.46 0.32 
Losses 1.1%7.94 0.004
Output30.0 70.0 1000.00 700.00 0.46 0.32 
Losses before baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0030.002
Losses after baking/boiling, shrinkage 0.56054%70.0 5.67 3.97 0.0030.002
Gloss Basic recipe
#

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw mate­rial con­sump­tion
on 1 t phase
on 0.27 kg prefabricated
in kind
in solids
in kind
in solids
1Sign up
2Wax (E901)100.0 333.33 333.33 0.0910.091
3Paraffin (E905c(i))100.0 166.67 166.67 0.0460.046
Total100.0 1000.00 1000.00 0.27 0.27 
Output100.0 1000.00 1000.00 0.27 0.27 
Consolidated recipe, k=1.009019
#

Name of raw materials

Mass fraction of solids,%
Raw mate­rial con­sump­tion
sum of phases
on 456.9 kg finished product
in kind
in solids
in kind
in solids
1Sign up99.85199.43 199.13 201.23 200.92 
2Chocolate glaze [Skurikhin]99.1 116.71 115.66 117.77 116.71 
3Powdered sugar99.8577.89 77.77 78.59 78.47 
4Starch syrup78.0 28.63 22.33 28.88 22.53 
5water—  28.02 —   28.27 —   
6Sign up95.0 25.53 24.25 25.76 24.47 
7Lemon essence—  1.37 —   1.38 —   
8Talc (E553(iii))100.0 0.55 0.55 0.55 0.55 
9Citric acid (E330)98.0 0.34 0.34 0.35 0.34 
10Vegetable oil100.0 0.14 0.14 0.14 0.14 
11Sign up100.0 0.0910.0910.0920.092
12Paraffin (E905c(i))100.0 0.0460.0460.0460.046
13Vanillin—  0.046—   0.046—   
Total478.79 440.30 483.11 444.27 
Total phase loss 1.4%6.25 
Other losses 0.89%3.97 
General losses 2.3%10.22 
Output95.0 456.90 434.06 456.90 434.06