KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №030 Cake "Friendship"

Weight 1 kg and 1.5 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.0895 kg
finished product, g
Milk cream with cocoa for cake Friendship
Sponge cake with cocoa
No. 001 Biscuit (main)
# 099 Lipstick
A crumb of sponge cake with cocoa cake Friendship
No. 104 Jelly
No. 116 Zhzhenka
in kind
in solids
Sign up27.0 —  13.0 9.7 —  0.66—  —  23.366.28
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 20.0 1.4 —  —  0.07—  —  21.4718.06
Granulated sugar99.85—  5.8 5.8 8.9 0.290.190.4 21.3821.28
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 15.6 —  —  —  —  —  —  15.6 11.5 
Flour, premium85.5 —  4.3 4.7 —  0.22—  —  9.227.89
Sign up—  2.5 —  —  3.0 —  0.220.245.96—  
Raw egg yolk46.0 3.1 —  —  —  —  —  —  3.1 1.4 
Cocoa powder [Skurikhin]95.0 1.2 0.87—  —  0.04—  —  2.112.06
Starch syrup78.0 —  —  —  1.3 —  0.05—  1.351.04
Potato starch80.0 —  —  1.2 —  —  —  —  1.2 0.93
Sign up99.850.16—  —  —  —  —  —  0.160.16
Essence—  —  —  0.060.03—  —  —  0.09—  
Ammonium carbonic (E503(i))—  —  0.04—  —  —  —  —  0.04—  
Citric acid (E330)98.0 0.03—  —  —  —  —  —  0.030.03
Agar (E406)85.0 —  —  —  —  —  —  —  —  —  
Sign up—  —  —  —  —  —  —  —  —  —  
Total raw materials for semi-finished products42.5925.4121.4613.231.280.460.64—  —  
Output of convenience foods41.7 18.5 16.7 11.1 0.930.460.46—  —  
Sign up69.0 —  —  —  —  —  —  —  2.8 1.9 
Total Raw—  —  —  —  —  —  —  107.8772.53
The output of semi-finished products in the finished product40.3 17.9 16.1 10.7 0.9 0.450.45—  —  
Output finished product75.6 67.6 
Humidity24.4%27.0 ±2.0%24.0 ±3.0%25.0 ±3.0%12.0 ±1.0%24.0 ±3.0%50.0 ±2.0%22.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 116 Zhzhenka
  3. Preparation - No. 104 Jelly
  4. Preparation - A crumb of sponge cake with cocoa cake Friendship
  5. Preparation - # 099 Lipstick
  6. Preparation - No. 001 Biscuit (main)
  7. Preparation - Sponge cake with cocoa
  8. Preparation - Milk cream with cocoa for cake Friendship
  9. Preparation - №030 Cake "Friendship"
  10. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 116 Zhzhenka
  4. Granulated sugar and water in a ratio of 5: 1 are heated with occasional stirring until the sugar turns dark brown. After 30-40 minutes of boiling, gradually, in 6-8 doses, add hot water at the rate of 2 parts of water to 5 parts of sugar. In general, the duration of cooking is 50-60 minutes. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm.
    Burnt should contain about 40% sugar.

    ** Characteristics of the semi-finished product ** Thick dark brown syrup with a bitter taste.

  5. Preparation - No. 104 Jelly
  6. Agar, previously soaked in running water, is added to the water and heated over low heat with stirring until it is completely dissolved. Then add granulated sugar, molasses and boil for 5-7 minutes until sugar dissolves. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm, cooled to a temperature of 40–50 ℃, and essence, acid and dye are added.
    When preparing jelly for finishing, the hot mass is poured into baking sheets 10–30 mm high and cooled. The resulting jelly is cut into pieces of a certain shape.

    ** Characteristics of a semi-finished product. ** Shiny, translucent, gelatinous mass.

  7. Preparation - A crumb of sponge cake with cocoa cake Friendship
  8. Preparation - # 099 Lipstick
  9. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  10. Preparation - No. 001 Biscuit (main)
  11. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  12. Preparation - Sponge cake with cocoa
  13. Preparation - Milk cream with cocoa for cake Friendship
  14. Preparation - №030 Cake "Friendship"
  15. Four layers of biscuit semi-finished product of light and dark colors, without soaking, are arranged alternately and connected with milk cream. The surface is covered with podvarkov and glazed with lipstick, tinted with burnt, and finished with a pattern of cream and jelly. The side surfaces are sprinkled with crumbs. Round or square shape.

  16. Packaging, labeling, storage and transportation.
  17. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.