KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №065 Cake "Tea"

Weight 1 kg or less.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.328 kg
finished product, g
Sponge cake with butter and nuts
# 099 Lipstick
No. 095 Blotting syrup
No. 023 Air
in kind
in solids
Sign up99.8548.6 41.0 26.5 6.6 122.7 122.4 
Raw egg yolk46.0 54.0 —  —  —  54.0 24.9 
Flour, premium85.5 45.5 —  —  —  45.5 38.9 
Water—  —  13.7 29.1 —  42.8 —  
Melange27.0 27.8 —  —  —  27.8 7.5 
Sign up94.0 10.6 —  —  —  10.6 10.0 
Starch syrup78.0 —  6.2 —  —  6.2 4.8 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 6.1 —  —  —  6.1 5.1 
Potato starch80.0 3.0 —  —  —  3.0 2.4 
Cognac or dessert wine—  —  —  2.5 —  2.5 —  
Sign up12.0 —  —  —  2.5 2.5 0.3 
Essence—  —  0.14—  —  0.14—  
Essence of rum—  —  —  0.1 —  0.1 —  
Vanilla powder99.85—  —  —  0.050.050.05
Total raw materials for semi-finished products195.6 61.0458.2 9.15—  —  
Output of convenience foods171.9 51.6 51.6 6.9 —  —  
Sign up72.0 —  —  —  —  51.6 37.1 
Roasted kernels97.5 —  —  —  —  10.3 10.1 
Total Raw—  —  —  —  385.89263.55
The output of semi-finished products in the finished product164.0 49.2 49.2 6.6 —  —  
Output finished product73.9 242.2 
Humidity26.1%25.0 ±3.0%12.0 ±1.0%50.0 ±4.0%3.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 023 Air
  3. Preparation - No. 095 Blotting syrup
  4. Preparation - # 099 Lipstick
  5. Preparation - Sponge cake with butter and nuts
  6. Preparation - №065 Cake "Tea"
  7. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 023 Air
  4. ** Preparation of the whipped mass. ** Egg whites are cooled to 2 ℃ and whipped in a whisk machine, first at low, and then at high speed until the initial volume is increased by 7 times. Gradually add granulated sugar, vanilla powder to the resulting mass and beat for another 1-2 minutes. Duration of whipping is 30-40 min.
    The finished whipped mass should be fluffy, homogeneous, foamy, dry in appearance, white. The moisture content of the whipped mass is 22-24%.
    ** Shaping. ** The whipped mass is deposited on sheets, greased or covered with paper.
    For cake cakes (layers) of rectangular, square and round shapes, a stencil (frame) is laid on the sheet. The whipped mass is poured to a layer thickness of no more than 8-10 mm.
    For airy cakes, the mass is deposited in the form of round or oval cakes from a pastry bag through a round tube.
    ** Baking. ** at a temperature of 100 ℃ the duration of baking cake cakes and large cakes is 60–70 min, small cakes and balls - 20–30 min. The baked semi-finished product is cooled for 30–35 minutes, then removed from the sheets of paper.

    ** Characteristics of a semi-finished product. ** Shape rectangular, square, round, etc. The structure is fragile, large-porous, airy, white.

  5. Preparation - No. 095 Blotting syrup
  6. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  7. Preparation - # 099 Lipstick
  8. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  9. Preparation - Sponge cake with butter and nuts
  10. Preparation - №065 Cake "Tea"
  11. Layers of biscuit semi-finished product with nuts are connected with jam or jam. The surface is covered with lipstick and decorated with lipstick and airy semi-finished product. The side surfaces are sprinkled with nut crumb.

  12. Packaging, labeling, storage and transportation.
  13. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.