KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №340 Pastry "Tube" with custard

Weight 70 g.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.1239 kg
finished product, g
No. 082 Custard cream
# 099 Lipstick
No. 022 Custard
№059 Cream "Charlotte" (main)
No. 060 Charlotte syrup
in kind
in solids
Sign up99.8522.1 25.9 —  —  1.3 49.3 49.3 
Fresh whole milk the weight ratio of fat 3.2%12.0 44.2 —  —  —  0.8845.085.41
Melange27.0 —  —  25.1 —  —  25.1 6.8 
Flour, premium85.5 5.5 —  14.6 —  —  20.1 17.2 
Water—  —  8.6 8.3 —  —  16.9 —  
Sign up27.0 8.8 —  —  —  0.249.042.46
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  —  7.3 1.5 —  8.8 7.4 
Starch syrup78.0 —  3.9 —  —  —  3.9 3.0 
Salt96.5 —  —  0.18—  —  0.180.18
Essence—  —  0.09—  —  —  0.09—  
Sign up99.85—  —  —  0.01—  0.010.01
Cognac or dessert wine—  —  —  —  0.01—  0.01—  
Total raw materials for semi-finished products80.6 38.4955.481.522.42—  —  
Sign up75.0 3.5 —  —  —  —  —  —  
No. 060 Charlotte syrup68.6 —  —  —  2.1 —  —  —  
Total raw materials and semi-finished products84.1 38.4955.483.622.42—  —  
Output of convenience foods60.7 32.6 32.0 3.5 2.1 —  —  
Sign up95.0 —  —  —  —  —  1.1 1.1 
Total Raw—  —  —  —  —  179.6192.86
The output of semi-finished products in the finished product59.5 32.0 31.3 —  —  —  —  
Output finished product71.6 88.7 
Humidity28.4%40.0 ±2.0%12.0 ±1.0%24.0 +4.0% -3.0%25.0 ±2.0%31.4 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 060 Charlotte syrup
  3. Preparation - No. 022 Custard
  4. Preparation - # 099 Lipstick
  5. Preparation - №059 Cream "Charlotte" (main)
  6. Preparation - No. 082 Custard cream
  7. Preparation - №340 Pastry "Tube" with custard
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 060 Charlotte syrup
  4. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  5. Preparation - No. 022 Custard
  6. ** Preparation of the dough. ** Cut butter, salt and water into pieces, heat to a boil. In the boiling mass, stirring thoroughly with a spatula, gradually add flour and boil for 5 minutes until a homogeneous mass is obtained. The moisture content of the brewed mass is 38–39%. The resulting mass is cooled to 60–70 ℃, after which, with continuous stirring or whipping at low speed, gradually add melange and knead the dough for 15–20 minutes.
    The finished dough should be evenly mixed, without lumps. The moisture content of the dough is 52–56%.
    ** Shaping. ** The dough is deposited on lightly greased sheets.
    When making cakes, the dough is placed on a sheet with a pre-laid metal stencil frame, which is removed before baking.
    To obtain cakes in the form of tubes, the dough is deposited from a pastry bag with a round tube with a diameter of 18 mm, for small cakes 5–6 mm. The dough is deposited in the form of sticks 5 to 12 cm long, depending on the weight of the cake, 15 mm wide at intervals of 3-4 cm. The length of sticks for small cakes is 3.5–4.0 cm.
    For cakes in the form of "Shu" buns, the dough is deposited in the form of round cakes through a round tube 10 mm in diameter.
    For the custard "grid" the dough is deposited in the form of one row of flagella, on top of which the second row is deposited. Flagella are placed parallel to the edges of the sheet for a straight "grid" and diagonally for an oblique one.
    ** Baking. ** Baking duration 35-40 minutes at 180-200 ℃.

    ** Characteristics of the semi-finished product. ** The shape is cylindrical, oval, etc. The crust is light brown. Small but not penetrating cracks on the surface. The inside of the semi-finished product is hollow.

  7. Preparation - # 099 Lipstick
  8. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  9. Preparation - №059 Cream "Charlotte" (main)
  10. The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

  11. Preparation - No. 082 Custard cream
  12. Milk and granulated sugar are heated to a boil while stirring. The flour is heated at a temperature of 105–110 ℃ for 40–60 minutes, then cooled and combined with lightly beaten eggs.
    Milk syrup is gradually poured into the resulting egg-flour mixture. The whole mass with constant stirring is heated for 5 minutes at a temperature of 95 ℃. The finished mass is cooled for 15–20 minutes to room temperature (20–33 ℃), then add Charlotte cream No. 59, provided by the recipe, and mix thoroughly.
    The custard should be used within an hour of making it.

    ** Characteristics of the semi-finished product. ** Gelatinous homogeneous mass of yellow color.

  13. Preparation - №340 Pastry "Tube" with custard
  14. The custard is filled with custard. The surface is covered with lipstick.

  15. Packaging, labeling, storage and transportation.
  16. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.