KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №478 Roll "Saamo"

Weighted.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.3583 kg
finished product, g
№070 Cream "Charlotte" coffee
No. 001 Biscuit (main)
No. 097 Coffee syrup for soaking
No. 060 Charlotte syrup
No. 071 Coffee syrup
No. 104 Jelly
№002 Fried biscuit crumb
in kind
in solids
Sign up99.85—  45.5 36.4 33.6 17.5 6.0 4.8 143.8 143.6 
Melange27.0 —  75.8 —  —  —  —  8.0 83.8 22.7 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 53.2 —  —  —  —  —  —  53.2 44.7 
water—  —  —  35.0 —  8.7 6.9 —  50.6 —  
Flour, premium85.5 —  36.8 —  —  —  —  3.9 40.7 34.8 
Sign up12.0 —  —  —  22.4 —  —  —  22.4 2.7 
Potato starch80.0 —  9.1 —  —  —  —  1.0 10.1 8.07
Chicken eggs [chicken egg] [2]27.0 —  —  —  6.0 —  —  —  6.0 1.6 
Cognac or dessert wine—  0.22—  2.1 —  —  —  —  2.32—  
Natural roasted coffee96.0 —  —  1.0 —  1.2 —  —  2.2 2.02
Sign up78.0 —  —  —  —  —  1.5 —  1.5 1.2 
Essence—  —  0.45—  —  —  0.050.050.55—  
Vanilla powder99.850.53—  —  —  —  —  —  0.530.53
Agar (E406)85.0 —  —  —  —  —  0.15—  0.150.13
Essence of rum—  —  —  0.08—  —  —  —  0.08—  
Sign up98.0 —  —  —  —  —  0.03—  0.030.03
Food paint—  —  —  —  —  —  0.01—  0.01—  
Total raw materials for semi-finished products53.95167.6574.5862.0 27.4 14.6417.75—  —  
Sign up68.6 53.2 —  —  —  —  —  —  —  —  
No. 071 Coffee syrup68.0 26.6 —  —  —  —  —  —  —  —  
Total raw materials and semi-finished products133.75167.6574.5862.0 27.4 14.6417.75—  —  
Output of convenience foods131.0 131.0 72.8 53.2 26.6 14.6 10.9 —  —  
Sign up99.85—  —  —  —  —  —  —  3.6 3.6 
Total Raw—  —  —  —  —  —  —  421.57265.68
The output of semi-finished products in the finished product129.0 129.0 71.7 —  —  14.3 10.7 —  —  
Output finished product69.7 249.6 
Humidity30.3%25.4 ±2.0%25.0 ±3.0%50.0 ±4.0%31.4 ±1.5%32.0 ±4.0%50.0 ±2.0%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №002 Fried biscuit crumb
  3. Preparation - No. 104 Jelly
  4. Preparation - No. 071 Coffee syrup
  5. Preparation - No. 060 Charlotte syrup
  6. Preparation - No. 097 Coffee syrup for soaking
  7. Preparation - No. 001 Biscuit (main)
  8. Preparation - №070 Cream "Charlotte" coffee
  9. Preparation - №478 Roll "Saamo"
  10. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №002 Fried biscuit crumb
  4. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  5. Preparation - No. 104 Jelly
  6. Agar, previously soaked in running water, is added to the water and heated over low heat with stirring until it is completely dissolved. Then add granulated sugar, molasses and boil for 5-7 minutes until sugar dissolves. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm, cooled to a temperature of 40–50 ℃, and essence, acid and dye are added.
    When preparing jelly for finishing, the hot mass is poured into baking sheets 10–30 mm high and cooled. The resulting jelly is cut into pieces of a certain shape.

    ** Characteristics of a semi-finished product. ** Shiny, translucent, gelatinous mass.

  7. Preparation - No. 071 Coffee syrup
  8. Preparation - No. 060 Charlotte syrup
  9. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  10. Preparation - No. 097 Coffee syrup for soaking
  11. Preparation - No. 001 Biscuit (main)
  12. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  13. Preparation - №070 Cream "Charlotte" coffee
  14. Preparation - №478 Roll "Saamo"
  15. The biscuit semi-finished product is soaked in syrup, covered with a layer of cream and rolled in the form of a roll, in the center of which is laid jelly. The surface is sprinkled with biscuit crumbs and powdered sugar.

  16. Packaging, labeling, storage and transportation.
  17. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.