KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №153 Cake "Vladimirsky"

Weight 1 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.7381 kg
finished product, g
Sour cream semi-finished product (in No. 153)
№059 Cream "Charlotte" (main)
No. 060 Charlotte syrup
№067 Cream "Charlotte" chocolate
№037а Semi-finished product crumb "Dachny" №37
No. 023 Air
No. 116 Zhzhenka
in kind
in solids
Sign up85.5 217.0 —  —  —  1.3 —  —  218.3 186.7 
Granulated sugar99.85114.0 —  74.0 —  1.4 7.2 0.25196.85196.55
Sour cream [analogue of sour cream the weight ratio of fat 30% Skurikhin]37.0 182.4 —  —  —  —  —  —  182.4 67.5 
Chicken eggs [chicken egg] [2]27.0 114.0 —  13.2 —  —  —  —  127.2 34.4 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  72.4 —  10.0 0.54—  —  82.9469.65
Sign up12.0 —  —  49.4 —  —  —  —  49.4 5.9 
Cuttings from semi-finished cakes and pastries74.0 —  —  —  —  7.5 —  —  7.5 5.6 
Raw egg white12.0 —  —  —  —  —  2.7 —  2.7 0.32
Cocoa powder [Skurikhin]95.0 —  —  —  1.3 0.06—  —  1.361.26
Vanilla powder99.85—  0.7 —  0.04—  0.05—  0.790.79
Sign up27.0 —  —  —  —  0.75—  —  0.750.2 
Baking soda (E500(ii))50.0 0.57—  —  —  0.01—  —  0.580.29
Cognac or dessert wine—  —  0.28—  —  —  —  —  0.28—  
Water—  —  —  —  —  —  —  0.150.15—  
Ammonium carbonic (E503(i))—  0.02—  —  —  0.04—  —  0.06—  
Sign up—  —  —  —  0.04—  —  —  0.04—  
Essence—  —  —  —  —  0.01—  —  0.01—  
Total raw materials for semi-finished products627.9973.38136.6 11.3811.619.950.4 —  —  
Sign up68.6 —  101.9 —  15.3 —  —  —  —  —  
No. 116 Zhzhenka78.0 —  —  —  —  0.29—  —  —  —  
Total raw materials and semi-finished products627.99175.28136.6 26.6811.9 9.950.4 —  —  
Output of convenience foods447.5 171.5 117.3 26.1 11.2 7.5 0.29—  —  
Sign up66.0 —  —  —  —  —  —  —  82.0 54.1 
Total Raw—  —  —  —  —  —  —  953.31623.26
The output of semi-finished products in the finished product442.9 169.8 —  25.8 11.1 7.4 —  —  —  
Output finished product79.4 585.8 
Humidity20.6%16.5 ±2.0%25.0 ±2.0%31.4 ±1.5%24.5 ±2.0%23.0 ±2.0%3.5 ±1.5%22.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 116 Zhzhenka
  3. Preparation - No. 023 Air
  4. Preparation - No. 060 Charlotte syrup
  5. Preparation - Sour cream semi-finished product (in No. 153)
  6. Preparation - №037а Semi-finished product crumb "Dachny" №37
  7. Preparation - №067 Cream "Charlotte" chocolate
  8. Preparation - №059 Cream "Charlotte" (main)
  9. Preparation - №153 Cake "Vladimirsky"
  10. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 116 Zhzhenka
  4. Granulated sugar and water in a ratio of 5: 1 are heated with occasional stirring until the sugar turns dark brown. After 30-40 minutes of boiling, gradually, in 6-8 doses, add hot water at the rate of 2 parts of water to 5 parts of sugar. In general, the duration of cooking is 50-60 minutes. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm.
    Burnt should contain about 40% sugar.

    ** Characteristics of the semi-finished product ** Thick dark brown syrup with a bitter taste.

  5. Preparation - No. 023 Air
  6. ** Preparation of the whipped mass. ** Egg whites are cooled to 2 ℃ and whipped in a whisk machine, first at low, and then at high speed until the initial volume is increased by 7 times. Gradually add granulated sugar, vanilla powder to the resulting mass and beat for another 1-2 minutes. Duration of whipping is 30-40 min.
    The finished whipped mass should be fluffy, homogeneous, foamy, dry in appearance, white. The moisture content of the whipped mass is 22-24%.
    ** Shaping. ** The whipped mass is deposited on sheets, greased or covered with paper.
    For cake cakes (layers) of rectangular, square and round shapes, a stencil (frame) is laid on the sheet. The whipped mass is poured to a layer thickness of no more than 8-10 mm.
    For airy cakes, the mass is deposited in the form of round or oval cakes from a pastry bag through a round tube.
    ** Baking. ** at a temperature of 100 ℃ the duration of baking cake cakes and large cakes is 60–70 min, small cakes and balls - 20–30 min. The baked semi-finished product is cooled for 30–35 minutes, then removed from the sheets of paper.

    ** Characteristics of a semi-finished product. ** Shape rectangular, square, round, etc. The structure is fragile, large-porous, airy, white.

  7. Preparation - No. 060 Charlotte syrup
  8. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  9. Preparation - Sour cream semi-finished product (in No. 153)
  10. ** Preparation of dough. ** Granulated sugar, eggs, sour cream, sodium bicarbonate, ammonium carbonate are mixed for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1-2 minutes. Further preparation is carried out in the same way as in rec. No. 16 (semi-finished sandy product).

  11. Preparation - №037а Semi-finished product crumb "Dachny" №37
  12. The finished semi-finished product "Dachny" No. 37 is crushed and sieved.

  13. Preparation - №067 Cream "Charlotte" chocolate
  14. Prepare a cream like "Charlotte" No. 59, add cocoa powder at the end of whipping.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, well retaining its shape.

  15. Preparation - №059 Cream "Charlotte" (main)
  16. The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

  17. Preparation - №153 Cake "Vladimirsky"
  18. Three layers of semi-finished sour cream are connected with Charlotte cream and jam. The surface is covered with the same cream and decorated with Charlotte cream, a chocolate, airy semi-finished product in the form of dome-shaped figures and the inscription "Vladimirsky". The side surfaces are finished with cream and crumbs of a country semi-finished product.
    The shape is square.

  19. Packaging, labeling, storage and transportation.
  20. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.