KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Cake Bouquet of flowers [Pavlovsky Posad]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.6055 kg
finished product, g
No. 095а Blotting syrup
Sugar syrup for blotting
No. 001 Biscuit (main)
No. 007 Sponge cake with cocoa powder
№061 Cream "New"
№056 Creamy fruit cream
No. 063 Milk-sugar syrup
№062а Cream "New" chocolate
№002 Fried biscuit crumb
in kind
in solids
Sign up99.85—  64.4 41.1 39.6 —  —  78.7 —  1.9 225.7 225.4 
Melange27.0 —  —  68.5 66.1 —  —  —  —  3.2 137.8 37.16
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  —  —  —  51.6 —  —  39.5 —  91.1 76.6 
Flour, premium85.5 —  —  33.3 32.1 —  —  —  —  1.6 67.0 57.3 
water—  —  56.9 —  —  —  —  —  —  —  56.9 —  
Sign up72.0 —  —  —  —  —  56.3 —  —  —  56.3 40.5 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  —  —  —  37.6 —  —  37.6 4.5 
Potato starch80.0 —  —  8.2 2.6 —  —  —  —  0.3811.189.01
Cocoa powder [Skurikhin]95.0 —  —  —  6.6 —  —  —  4.5 —  11.1 10.6 
Cognac or dessert wine—  6.0 —  —  —  —  —  —  —  —  6.0 —  
Sign up99.85—  —  —  —  0.46—  —  0.35—  0.810.81
Essence—  —  —  0.41—  —  —  —  —  0.020.43—  
Cognac—  —  —  —  —  0.1 —  —  0.18—  0.28—  
Essence of rum—  0.24—  —  —  —  —  —  —  —  0.24—  
Wine—  —  —  —  —  0.1 —  —  —  —  0.1 —  
Total raw materials for semi-finished products6.24121.3 151.51147.0 52.2656.3 116.3 44.537.1 —  —  
Sign up78.0 —  —  —  —  —  56.3 —  —  —  —  —  
Sugar syrup for blotting53.0 118.4 —  —  —  —  —  —  —  —  —  —  
No. 063 Milk-sugar syrup73.0 —  —  —  —  62.6 —  —  47.9 —  —  —  
Total raw materials and semi-finished products124.64121.3 151.51147.0 114.86112.6 116.3 92.437.1 —  —  
Output of convenience foods124.6 118.4 118.4 115.2 112.4 112.1 110.5 90.3 4.4 —  —  
Sign up95.0 —  —  —  —  —  —  —  —  —  1.9 1.8 
Total Raw—  —  —  —  —  —  —  —  —  704.44463.68
The output of semi-finished products in the finished product121.1 —  115.0 112.0 54.5 109.0 —  87.8 4.2 —  —  
Output finished product71.3 431.5 
Humidity28.7%49.6 ±4.0%47.0 ±2.0%25.0 ±3.0%24.0 ±3.0%22.0 ±2.0%25.0 ±2.0%27.0 ±2.0%21.2 ±1.5%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №002 Fried biscuit crumb
  3. Preparation - No. 063 Milk-sugar syrup
  4. Preparation - No. 007 Sponge cake with cocoa powder
  5. Preparation - No. 001 Biscuit (main)
  6. Preparation - Sugar syrup for blotting
  7. Preparation - №062а Cream "New" chocolate
  8. Preparation - №061 Cream "New"
  9. Preparation - No. 095а Blotting syrup
  10. Preparation - №056 Creamy fruit cream
  11. Preparation - Cake Bouquet of flowers [Pavlovsky Posad]
  12. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №002 Fried biscuit crumb
  4. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  5. Preparation - No. 063 Milk-sugar syrup
  6. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  7. Preparation - No. 007 Sponge cake with cocoa powder
  8. Preparation - No. 001 Biscuit (main)
  9. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  10. Preparation - Sugar syrup for blotting
  11. Preparation - №062а Cream "New" chocolate
  12. Preparation - №061 Cream "New"
  13. Whipped butter, peeled and cut into pieces. Then, gradually, in several steps, add chilled milk-sugar syrup. At the end of whipping, add vanilla powder, cognac, wine. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a smooth glossy surface, well retaining its shape.

  14. Preparation - No. 095а Blotting syrup
  15. Preparation - №056 Creamy fruit cream
  16. Add jam to the creamy "New" No. 47 at the end of the whipping.

  17. Preparation - Cake Bouquet of flowers [Pavlovsky Posad]
  18. Packaging, labeling, storage and transportation.
  19. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.