KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Orchid cake [Noginsk]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.8654 kg
finished product, g
№105 Souffle
No. 098 Sugar-agar syrup
No. 016 Sand (main)
No. 023 Air
in kind
in solids
Sign up99.85—  198.8 41.7 19.3 259.8 259.3 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 125.9 —  62.5 —  188.4 158.2 
Flour, premium85.5 —  —  104.2 —  104.2 89.1 
Starch syrup78.0 —  99.4 —  —  99.4 77.5 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 61.3 —  —  —  61.3 45.3 
Sign up—  —  49.7 —  —  49.7 —  
Raw egg white12.0 35.7 —  —  7.2 42.9 5.17
Melange27.0 —  —  14.6 —  14.6 3.9 
Water (for soaking agar-agar)—  —  13.9 —  —  13.9 —  
Flour, premium (on the dust)85.5 —  —  8.3 —  8.3 7.1 
Sign up85.0 —  2.8 —  —  2.8 2.4 
Citric acid (E330)98.0 2.1 —  —  —  2.1 2.1 
Citrus essence—  1.4 —  —  —  1.4 —  
Essence—  —  —  0.42—  0.42—  
Salt96.5 —  —  0.42—  0.420.4 
Sign up99.85—  —  —  0.140.140.14
Ammonium carbonic (E503(i))—  —  —  0.11—  0.11—  
Baking soda (E500(ii))50.0 —  —  0.11—  0.110.05
Total raw materials for semi-finished products226.4 364.6 232.3626.64—  —  
Sign up80.0 339.7 —  —  —  —  —  
Total raw materials and semi-finished products566.1 364.6 232.3626.64—  —  
Output of convenience foods556.3 339.7 202.1 20.0 —  —  
Sign up99.1 —  —  —  —  132.0 130.8 
Total Raw—  —  —  —  982.0 781.46
The output of semi-finished products in the finished product528.8 —  192.1 19.0 —  —  
Output finished product83.9 726.1 
Humidity16.1%24.0 ±2.0%20.0 ±3.0%5.5 ±1.5%3.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 023 Air
  3. Preparation - No. 016 Sand (main)
  4. Preparation - No. 098 Sugar-agar syrup
  5. Preparation - №105 Souffle
  6. Preparation - Orchid cake [Noginsk]
  7. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 023 Air
  4. ** Preparation of the whipped mass. ** Egg whites are cooled to 2 ℃ and whipped in a whisk machine, first at low, and then at high speed until the initial volume is increased by 7 times. Gradually add granulated sugar, vanilla powder to the resulting mass and beat for another 1-2 minutes. Duration of whipping is 30-40 min.
    The finished whipped mass should be fluffy, homogeneous, foamy, dry in appearance, white. The moisture content of the whipped mass is 22-24%.
    ** Shaping. ** The whipped mass is deposited on sheets, greased or covered with paper.
    For cake cakes (layers) of rectangular, square and round shapes, a stencil (frame) is laid on the sheet. The whipped mass is poured to a layer thickness of no more than 8-10 mm.
    For airy cakes, the mass is deposited in the form of round or oval cakes from a pastry bag through a round tube.
    ** Baking. ** at a temperature of 100 ℃ the duration of baking cake cakes and large cakes is 60–70 min, small cakes and balls - 20–30 min. The baked semi-finished product is cooled for 30–35 minutes, then removed from the sheets of paper.

    ** Characteristics of a semi-finished product. ** Shape rectangular, square, round, etc. The structure is fragile, large-porous, airy, white.

  5. Preparation - No. 016 Sand (main)
  6. ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
    ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
    The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
    The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
    The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
    ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

    ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

  7. Preparation - No. 098 Sugar-agar syrup
  8. Granulated sugar and water in a ratio of 4: 1 are boiled to a temperature of 120 ℃, agar is added, previously soaked in running water for 3-4 hours, heated over low heat with stirring until the agar is completely dissolved and molasses is added, after which the syrup is heated to 118 ℃.

  9. Preparation - №105 Souffle
  10. Hot sugar-agar syrup is introduced in a thin stream into the egg whites, beaten for 15–20 minutes, and beating is continued until a fluffy mass is obtained.
    At the end of whipping, add a prepared homogeneous mixture of softened butter, condensed milk, citrus essence and stop whipping immediately.

    ** Characteristics of a semi-finished product. ** A thick, fluffy mass of white color, well retaining its shape.

  11. Preparation - Orchid cake [Noginsk]
  12. Packaging, labeling, storage and transportation.
  13. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.