KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Air-souffle cake [Mozhaisk]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.2108 kg
finished product, g
№105 Souffle
No. 098 Sugar-agar syrup
No. 023 Air
No. 001 Biscuit (main)
№023а Semi-finished product crumb "Air" №23
in kind
in solids
Sign up99.85—  50.7 29.7 9.9 1.5 91.8 91.6 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 32.1 —  —  —  —  32.1 26.9 
Starch syrup78.0 —  25.3 —  —  —  25.3 19.8 
Raw egg white12.0 9.1 —  11.1 —  0.5620.762.47
Melange27.0 —  —  —  16.6 —  16.6 4.5 
Sign up74.0 15.6 —  —  —  —  15.6 11.6 
Water—  —  12.7 —  —  —  12.7 —  
Flour, premium85.5 —  —  —  8.1 —  8.1 6.9 
Water (for soaking agar-agar)—  —  3.5 —  —  —  3.5 —  
Potato starch80.0 —  —  —  2.0 —  2.0 1.6 
Sign up85.0 —  0.71—  —  —  0.710.6 
Citric acid (E330)98.0 0.54—  —  —  —  0.540.53
Citrus essence—  0.36—  —  —  —  0.36—  
Vanilla powder99.85—  —  0.22—  0.010.230.23
Essence—  —  —  —  0.1 —  0.1 —  
Total raw materials for semi-finished products57.7 92.9141.0236.7 2.07—  —  
Sign up80.0 86.6 —  —  —  —  —  —  
Total raw materials and semi-finished products144.3 92.9141.0236.7 2.07—  —  
Output of convenience foods141.7 86.6 30.9 28.7 1.5 —  —  
Sign up99.4 —  —  —  —  —  17.6 17.5 
Total Raw—  —  —  —  —  248.0 184.23
The output of semi-finished products in the finished product135.5 —  29.5 27.4 1.5 —  —  
Output finished product80.8 170.2 
Humidity19.2%24.0 ±2.0%20.0 ±3.0%3.5 ±1.5%25.0 ±3.0%3.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №023а Semi-finished product crumb "Air" №23
  3. Preparation - No. 001 Biscuit (main)
  4. Preparation - No. 023 Air
  5. Preparation - No. 098 Sugar-agar syrup
  6. Preparation - №105 Souffle
  7. Preparation - Air-souffle cake [Mozhaisk]
  8. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №023а Semi-finished product crumb "Air" №23
  4. The finished semi-finished product air No. 23 is crushed and sieved.

  5. Preparation - No. 001 Biscuit (main)
  6. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  7. Preparation - No. 023 Air
  8. ** Preparation of the whipped mass. ** Egg whites are cooled to 2 ℃ and whipped in a whisk machine, first at low, and then at high speed until the initial volume is increased by 7 times. Gradually add granulated sugar, vanilla powder to the resulting mass and beat for another 1-2 minutes. Duration of whipping is 30-40 min.
    The finished whipped mass should be fluffy, homogeneous, foamy, dry in appearance, white. The moisture content of the whipped mass is 22-24%.
    ** Shaping. ** The whipped mass is deposited on sheets, greased or covered with paper.
    For cake cakes (layers) of rectangular, square and round shapes, a stencil (frame) is laid on the sheet. The whipped mass is poured to a layer thickness of no more than 8-10 mm.
    For airy cakes, the mass is deposited in the form of round or oval cakes from a pastry bag through a round tube.
    ** Baking. ** at a temperature of 100 ℃ the duration of baking cake cakes and large cakes is 60–70 min, small cakes and balls - 20–30 min. The baked semi-finished product is cooled for 30–35 minutes, then removed from the sheets of paper.

    ** Characteristics of a semi-finished product. ** Shape rectangular, square, round, etc. The structure is fragile, large-porous, airy, white.

  9. Preparation - No. 098 Sugar-agar syrup
  10. Granulated sugar and water in a ratio of 4: 1 are boiled to a temperature of 120 ℃, agar is added, previously soaked in running water for 3-4 hours, heated over low heat with stirring until the agar is completely dissolved and molasses is added, after which the syrup is heated to 118 ℃.

  11. Preparation - №105 Souffle
  12. Hot sugar-agar syrup is introduced in a thin stream into the egg whites, beaten for 15–20 minutes, and beating is continued until a fluffy mass is obtained.
    At the end of whipping, add a prepared homogeneous mixture of softened butter, condensed milk, citrus essence and stop whipping immediately.

    ** Characteristics of a semi-finished product. ** A thick, fluffy mass of white color, well retaining its shape.

  13. Preparation - Air-souffle cake [Mozhaisk]
  14. Packaging, labeling, storage and transportation.
  15. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.