KondiDoc: технологические расчеты в кондитерском производстве
To get a calculation for 1000 or your specified output is required:
1) Sign up;
2) having received a registration letter confirm your E-mail and phone number;
3) Sign in.
4) In case of problems call +7 (495) 510-12-33 we work 7:00-19:00 Moscow time

Technological map No. 117 Cake "Abricotin"

Weight 1 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.3061 kg
finished product, g
No. 016 Sand (main)
No. 046 Creamy cream (basic)
# 099 Lipstick
№067 Cream "Charlotte" chocolate
№002 Fried biscuit crumb
No. 060 Charlotte syrup
in kind
in solids
Sign up84.0 44.0 44.5 —  1.1 —  —  89.6 75.21
Granulated sugar99.8529.3 —  51.7 —  0.831.1 82.9382.93
Flour, premium85.5 73.3 —  —  —  0.68—  73.9863.18
Powdered sugar99.85—  23.8 —  —  —  —  23.8 23.7 
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 —  17.8 —  —  —  —  17.8 13.2 
Sign up—  —  —  17.2 —  —  —  17.2 —  
Melange27.0 10.3 —  —  —  1.4 —  11.7 3.18
Starch syrup78.0 —  —  7.8 —  —  —  7.8 6.1 
Flour, premium (on the dust)85.5 5.9 —  —  —  —  —  5.9 5.0 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  —  —  0.7 0.7 0.08
Sign up—  0.29—  0.18—  0.01—  0.48—  
Vanilla powder99.85—  0.44—  —  —  —  0.440.44
Salt96.5 0.29—  —  —  —  —  0.290.28
Chicken eggs [chicken egg] [2]27.0 —  —  —  —  —  0.190.190.05
Potato starch80.0 —  —  —  —  0.17—  0.170.13
Sign up—  —  0.15—  —  —  —  0.15—  
Cocoa powder [Skurikhin]95.0 —  —  —  0.14—  —  0.140.13
Ammonium carbonic (E503(i))—  0.07—  —  —  —  —  0.07—  
Baking soda (E500(ii))50.0 0.07—  —  —  —  —  0.070.04
Cognac—  —  —  —  —  —  —  —  —  
Total raw materials for semi-finished products163.5286.6976.881.243.091.99—  —  
Sign up68.6 —  —  —  1.7 —  —  —  —  
Total raw materials and semi-finished products163.5286.6976.882.943.091.99—  —  
Output of convenience foods142.2 85.3 65.1 2.8 1.9 1.7 —  —  
Sign up40.0 —  —  —  —  —  —  7.9 3.2 
Fruit70.0 —  —  —  —  —  —  7.9 5.5 
Roasted kernels97.5 —  —  —  —  —  —  2.8 2.8 
Total Raw—  —  —  —  —  —  352.01285.15
The output of semi-finished products in the finished product137.7 82.6 63.1 2.8 1.8 —  —  —  
Output finished product88.7 271.6 
Humidity11.3%5.5 ±1.5%14.0 ±2.0%12.0 ±1.0%24.5 ±2.0%6.0 ±2.0%31.4 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 060 Charlotte syrup
  3. Preparation - №002 Fried biscuit crumb
  4. Preparation - # 099 Lipstick
  5. Preparation - No. 046 Creamy cream (basic)
  6. Preparation - No. 016 Sand (main)
  7. Preparation - №067 Cream "Charlotte" chocolate
  8. Preparation - No. 117 Cake "Abricotin"
  9. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 060 Charlotte syrup
  4. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  5. Preparation - №002 Fried biscuit crumb
  6. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  7. Preparation - # 099 Lipstick
  8. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  9. Preparation - No. 046 Creamy cream (basic)
  10. The peeled and cut butter is whipped in a whisk machine at low speed for 5-7 minutes until a homogeneous mass is obtained. Then refined powder, condensed milk are gradually added to the prepared mass at a high number of revolutions and whipped for another 7-10 minutes. At the end of whipping, add vanilla powder, cognac or dessert wine.

    A homogeneous fluffy mass with a glossy surface that retains its shape well.

  11. Preparation - No. 016 Sand (main)
  12. ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
    ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
    The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
    The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
    The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
    ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

    ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

  13. Preparation - №067 Cream "Charlotte" chocolate
  14. Prepare a cream like "Charlotte" No. 59, add cocoa powder at the end of whipping.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, well retaining its shape.

  15. Preparation - No. 117 Cake "Abricotin"
  16. The layers of a shortbread semi-finished product are connected by cream mixed with apricot liqueur. The surface is covered with lipstick and finished with a mesh of chocolate cream, candied fruits and nuts. The side surfaces are finished with cream and biscuit crumbs.

  17. Packaging, labeling, storage and transportation.
  18. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.