KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №136 Cake "Zarya"

Weight 1 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.8765 kg
finished product, g
Semi-finished sandy product with walnuts (in No. 136, 138)
No. 060 Charlotte syrup
№059 Cream "Charlotte" (main)
№070 Cream "Charlotte" coffee
No. 071 Coffee syrup
№002 Fried biscuit crumb
in kind
in solids
Sign up84.0 108.7 —  78.5 75.5 —  —  262.7 220.6 
Granulated sugar99.85108.5 117.4 —  —  24.8 2.8 253.5 253.0 
Flour, premium85.5 230.2 —  —  —  —  2.2 232.4 198.7 
Roasted kernels97.5 81.8 —  —  —  —  —  81.8 79.7 
Fresh whole milk the weight ratio of fat 3.2%12.0 —  78.2 —  —  —  —  78.2 9.4 
Sign up27.0 15.4 20.9 —  —  —  —  36.3 9.8 
water—  —  —  —  —  12.3 —  12.3 —  
Melange27.0 —  —  —  —  —  4.6 4.6 1.2 
Natural roasted coffee96.0 —  —  —  —  1.7 —  1.7 1.6 
Vanilla powder99.85—  —  0.760.75—  —  1.511.51
Sign up—  1.4 —  —  —  —  0.031.43—  
Cognac or dessert wine—  —  —  0.3 0.31—  —  0.61—  
Potato starch80.0 —  —  —  —  —  0.550.550.44
Salt96.5 0.47—  —  —  —  —  0.470.46
Cocoa powder [Skurikhin]95.0 0.43—  —  —  —  —  0.430.41
Sign up50.0 0.18—  —  —  —  —  0.180.09
Ammonium carbonic (E503(i))—  0.09—  —  —  —  —  0.09—  
Citric acid (E330)98.0 0.09—  —  —  —  —  0.090.09
Total raw materials for semi-finished products547.26216.5 79.5676.5638.8 10.18—  —  
Sign up68.6 —  —  110.4 75.5 —  —  —  —  
No. 071 Coffee syrup68.0 —  —  —  37.7 —  —  —  —  
Total raw materials and semi-finished products547.26216.5 189.96189.7638.8 10.18—  —  
Output of convenience foods499.7 185.9 185.8 185.8 37.7 6.3 —  —  
Sign up99.4 —  —  —  —  —  —  17.9 17.8 
Total Raw—  —  —  —  —  —  986.76794.8 
The output of semi-finished products in the finished product489.1 —  181.9 181.9 —  6.1 —  —  
Output finished product86.4 757.5 
Humidity13.6%5.5 ±1.5%31.4 ±1.5%25.0 ±2.0%25.4 ±2.0%32.0 ±4.0%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №002 Fried biscuit crumb
  3. Preparation - No. 071 Coffee syrup
  4. Preparation - No. 060 Charlotte syrup
  5. Preparation - Semi-finished sandy product with walnuts (in No. 136, 138)
  6. Preparation - №070 Cream "Charlotte" coffee
  7. Preparation - №059 Cream "Charlotte" (main)
  8. Preparation - №136 Cake "Zarya"
  9. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №002 Fried biscuit crumb
  4. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  5. Preparation - No. 071 Coffee syrup
  6. Preparation - No. 060 Charlotte syrup
  7. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  8. Preparation - Semi-finished sandy product with walnuts (in No. 136, 138)
  9. Preparation - №070 Cream "Charlotte" coffee
  10. Preparation - №059 Cream "Charlotte" (main)
  11. The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

  12. Preparation - №136 Cake "Zarya"
  13. The layers of a sandy semi-finished product are connected with butter cream. The surface is covered with butter cream and decorated with creamy coffee cream and patterned chocolate.
    Round or square shape.

  14. Packaging, labeling, storage and transportation.
  15. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.