KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №229 Cake "Log"

Weight 1 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.6554 kg
finished product, g
No. 040 Special
№059 Cream "Charlotte" (main)
No. 095 Blotting syrup
No. 060 Charlotte syrup
№067 Cream "Charlotte" chocolate
No. 116 Zhzhenka
№041 Crumbs of fried semi-finished product "Special"
No. 023 Air
in kind
in solids
Sign up74.0 192.0 —  —  —  —  —  6.0 —  198.0 146.5 
Granulated sugar99.8520.2 —  59.4 67.6 —  10.4 0.636.5 164.73164.43
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  69.0 —  —  6.5 —  —  —  75.5 63.5 
Water—  —  —  65.3 —  —  6.3 —  —  71.6 —  
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  45.1 —  —  —  —  45.1 5.4 
Sign up27.0 39.8 —  —  —  —  —  1.2 —  41.0 11.04
Flour, premium85.5 37.1 —  —  —  —  —  1.2 —  38.3 32.7 
Chicken eggs [chicken egg] [2]27.0 —  —  —  12.0 —  —  —  —  12.0 3.2 
Cognac or dessert wine—  —  0.275.6 —  —  —  —  —  5.87—  
Raw egg white12.0 —  —  —  —  —  —  —  2.5 2.5 0.29
Sign up95.0 1.1 —  —  —  0.82—  0.03—  1.951.81
Ammonium carbonic (E503(i))—  1.6 —  —  —  —  —  0.05—  1.65—  
Vanilla powder99.85—  0.67—  —  0.02—  —  0.050.740.74
Essence—  0.37—  —  —  —  —  0.01—  0.38—  
Baking soda (E500(ii))50.0 0.27—  —  —  —  —  0.01—  0.280.13
Sign up—  —  —  0.22—  —  —  —  —  0.22—  
Cognac—  —  —  —  —  0.03—  —  —  0.03—  
Total raw materials for semi-finished products292.4469.94130.52124.7 7.3716.7 9.139.05—  —  
Sign up78.0 11.7 —  —  —  —  —  0.36—  —  —  
No. 060 Charlotte syrup68.6 —  97.1 —  —  10.0 —  —  —  —  —  
Total raw materials and semi-finished products304.14167.04130.52124.7 17.3716.7 9.499.05—  —  
Output of convenience foods272.4 163.4 115.8 107.1 17.0 12.0 6.8 6.8 —  —  
Sign up80.0 —  —  —  —  —  —  —  —  98.7 79.0 
Total Raw—  —  —  —  —  —  —  —  758.55508.74
The output of semi-finished products in the finished product262.2 157.3 111.4 —  16.4 —  6.6 6.6 —  —  
Output finished product72.3 473.8 
Humidity27.7%24.0 ±3.0%25.0 ±2.0%50.0 ±4.0%31.4 ±1.5%24.5 ±2.0%22.0 ±1.0%6.0 ±2.0%3.5 ±1.5%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 023 Air
  3. Preparation - No. 116 Zhzhenka
  4. Preparation - No. 060 Charlotte syrup
  5. Preparation - No. 095 Blotting syrup
  6. Preparation - №041 Crumbs of fried semi-finished product "Special"
  7. Preparation - №067 Cream "Charlotte" chocolate
  8. Preparation - №059 Cream "Charlotte" (main)
  9. Preparation - No. 040 Special
  10. Preparation - №229 Cake "Log"
  11. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 023 Air
  4. ** Preparation of the whipped mass. ** Egg whites are cooled to 2 ℃ and whipped in a whisk machine, first at low, and then at high speed until the initial volume is increased by 7 times. Gradually add granulated sugar, vanilla powder to the resulting mass and beat for another 1-2 minutes. Duration of whipping is 30-40 min.
    The finished whipped mass should be fluffy, homogeneous, foamy, dry in appearance, white. The moisture content of the whipped mass is 22-24%.
    ** Shaping. ** The whipped mass is deposited on sheets, greased or covered with paper.
    For cake cakes (layers) of rectangular, square and round shapes, a stencil (frame) is laid on the sheet. The whipped mass is poured to a layer thickness of no more than 8-10 mm.
    For airy cakes, the mass is deposited in the form of round or oval cakes from a pastry bag through a round tube.
    ** Baking. ** at a temperature of 100 ℃ the duration of baking cake cakes and large cakes is 60–70 min, small cakes and balls - 20–30 min. The baked semi-finished product is cooled for 30–35 minutes, then removed from the sheets of paper.

    ** Characteristics of a semi-finished product. ** Shape rectangular, square, round, etc. The structure is fragile, large-porous, airy, white.

  5. Preparation - No. 116 Zhzhenka
  6. Granulated sugar and water in a ratio of 5: 1 are heated with occasional stirring until the sugar turns dark brown. After 30-40 minutes of boiling, gradually, in 6-8 doses, add hot water at the rate of 2 parts of water to 5 parts of sugar. In general, the duration of cooking is 50-60 minutes. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm.
    Burnt should contain about 40% sugar.

    ** Characteristics of the semi-finished product ** Thick dark brown syrup with a bitter taste.

  7. Preparation - No. 060 Charlotte syrup
  8. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  9. Preparation - No. 095 Blotting syrup
  10. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  11. Preparation - №041 Crumbs of fried semi-finished product "Special"
  12. The finished semi-finished product "Special" No. 40 is crushed, sifted through a sieve and fried at a temperature of 220-230 ℃.

  13. Preparation - №067 Cream "Charlotte" chocolate
  14. Prepare a cream like "Charlotte" No. 59, add cocoa powder at the end of whipping.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, well retaining its shape.

  15. Preparation - №059 Cream "Charlotte" (main)
  16. The peeled and cut butter is whipped in a beater at low speed until smooth. Chilled “Charlotte” syrup with the addition of cognac or dessert wine, vanilla powder are gradually poured into the whipped mass and beat at a high number of revolutions until the volume increases by 2.5–3 times. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of yellow color, with a smooth glossy surface, well retaining its shape.

  17. Preparation - No. 040 Special
  18. Prepared as a semi-finished product in the same way as "Dachny" No. 37.

  19. Preparation - №229 Cake "Log"
  20. Layers of the "Special" semi-finished product are connected with confiture and Charlotte cream. The surface is finished with "Charlotte", "Charlotte" creams, chocolate and semi-finished airy products. The side surfaces are sprinkled with crumbs of the "Special" semi-finished product.
    Log shape.

  21. Packaging, labeling, storage and transportation.
  22. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.