KondiDoc: технологические расчеты в кондитерском производстве
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Technological map №013 Cake "Tourist"

Weight over 1 kg.

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.6236 kg
finished product, g
No. 001 Biscuit (main)
№067 Cream "Charlotte" chocolate
No. 060 Charlotte syrup
No. 095 Blotting syrup
No. 022 Custard
No. 107 Chocolate grits
# 099 Lipstick
in kind
in solids
Sign up99.8588.9 —  77.2 62.4 —  —  5.9 234.4 233.9 
Melange27.0 148.1 —  —  —  15.1 —  —  163.2 44.1 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 —  79.5 —  —  4.4 0.39—  84.2970.83
Flour, premium85.5 72.0 —  —  —  8.7 —  —  80.7 69.0 
Water—  —  —  —  68.6 5.0 —  2.0 75.6 —  
Sign up12.0 —  —  51.4 —  —  —  —  51.4 6.2 
Potato starch80.0 17.8 —  —  —  —  —  —  17.8 14.2 
Chicken eggs [chicken egg] [2]27.0 —  —  13.7 —  —  —  —  13.7 3.7 
Cocoa powder [Skurikhin]95.0 —  10.0 —  —  —  1.9 —  11.9 11.3 
Cognac or dessert wine—  —  —  —  5.8 —  —  —  5.8 —  
Sign up—  0.89—  —  —  —  —  0.020.91—  
Starch syrup78.0 —  —  —  —  —  —  0.890.890.69
Vanilla powder99.85—  0.3 —  —  —  0.05—  0.350.34
Cognac—  —  0.32—  —  —  —  —  0.32—  
Essence of rum—  —  —  —  0.23—  —  —  0.23—  
Sign up96.5 —  —  —  —  0.11—  —  0.110.11
Total raw materials for semi-finished products327.6990.12142.3 137.0333.312.348.81—  —  
Sign up68.6 —  122.2 —  —  —  —  —  —  —  
# 099 Lipstick88.0 —  —  —  —  —  7.4 —  —  —  
Total raw materials and semi-finished products327.69212.32142.3 137.0333.319.748.81—  —  
Output of convenience foods256.0 208.0 122.2 121.6 19.2 9.6 7.4 —  —  
Sign up99.1 —  —  —  —  —  —  —  22.4 22.2 
Powdered sugar99.85—  —  —  —  —  —  —  3.2 3.2 
Total Raw—  —  —  —  —  —  —  767.2 479.77
The output of semi-finished products in the finished product249.4 202.7 —  118.5 18.7 9.4 —  —  —  
Output finished product71.6 446.7 
Humidity28.4%25.0 ±3.0%24.5 ±2.0%31.4 ±1.5%50.0 ±4.0%24.0 +4.0% -3.0%10.7 ±2.0%12.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - # 099 Lipstick
  3. Preparation - No. 022 Custard
  4. Preparation - No. 095 Blotting syrup
  5. Preparation - No. 060 Charlotte syrup
  6. Preparation - No. 001 Biscuit (main)
  7. Preparation - No. 107 Chocolate grits
  8. Preparation - №067 Cream "Charlotte" chocolate
  9. Preparation - №013 Cake "Tourist"
  10. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - # 099 Lipstick
  4. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  5. Preparation - No. 022 Custard
  6. ** Preparation of the dough. ** Cut butter, salt and water into pieces, heat to a boil. In the boiling mass, stirring thoroughly with a spatula, gradually add flour and boil for 5 minutes until a homogeneous mass is obtained. The moisture content of the brewed mass is 38–39%. The resulting mass is cooled to 60–70 ℃, after which, with continuous stirring or whipping at low speed, gradually add melange and knead the dough for 15–20 minutes.
    The finished dough should be evenly mixed, without lumps. The moisture content of the dough is 52–56%.
    ** Shaping. ** The dough is deposited on lightly greased sheets.
    When making cakes, the dough is placed on a sheet with a pre-laid metal stencil frame, which is removed before baking.
    To obtain cakes in the form of tubes, the dough is deposited from a pastry bag with a round tube with a diameter of 18 mm, for small cakes 5–6 mm. The dough is deposited in the form of sticks 5 to 12 cm long, depending on the weight of the cake, 15 mm wide at intervals of 3-4 cm. The length of sticks for small cakes is 3.5–4.0 cm.
    For cakes in the form of "Shu" buns, the dough is deposited in the form of round cakes through a round tube 10 mm in diameter.
    For the custard "grid" the dough is deposited in the form of one row of flagella, on top of which the second row is deposited. Flagella are placed parallel to the edges of the sheet for a straight "grid" and diagonally for an oblique one.
    ** Baking. ** Baking duration 35-40 minutes at 180-200 ℃.

    ** Characteristics of the semi-finished product. ** The shape is cylindrical, oval, etc. The crust is light brown. Small but not penetrating cracks on the surface. The inside of the semi-finished product is hollow.

  7. Preparation - No. 095 Blotting syrup
  8. Granulated sugar and water in a ratio of 1: 1.1 are boiled with constant stirring, removing the foam that appears during boiling. The syrup is boiled down to a density of 1.22–1.25 (medium syrup), cooled to 20 ℃, filtered and rum essence and cognac or dessert wine are added.

    ** Characteristics of the semi-finished product. ** Transparent viscous syrup with the smell of essence, wine or cognac.

  9. Preparation - No. 060 Charlotte syrup
  10. Charlotte syrup is prepared in two ways.
    ** First method. ** Granulated sugar, eggs and milk are thoroughly mixed and brought to a boil with constant stirring. The syrup is boiled for 4-5 minutes to a temperature of 104-105 ℃. The prepared syrup is filtered and cooled in the summer to a temperature of 20-22 ℃, in the winter - up to 28-30 ℃.
    ** Second way. **
    a) Preparation of milk sugar syrup. Granulated sugar and milk, provided by the recipe, are mixed and boiled for 60–90 minutes to a temperature of 104–105 ℃ (test per thin thread). The moisture content of the milk sugar syrup is 27%.
    b) Preparation of Charlotte syrup. Beat the eggs in a whisk machine for 5-7 minutes and gradually pour in hot milk-sugar syrup in a 1: 1 ratio. The brewed mass is mixed with the rest of the milk-sugar syrup and kept for 5 minutes at a temperature of 95 ℃. The finished syrup is filtered and cooled.

  11. Preparation - No. 001 Biscuit (main)
  12. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  13. Preparation - No. 107 Chocolate grits
  14. Heats the lipstick to 70-75 ℃, add butter with stirring, then cocoa powder, vanilla powder, mix thoroughly and cool, pouring a thin layer.
    After cooling, the mass is crushed and rubbed through a sieve with 3 mm cells. The resulting grits are scattered in a thin layer on sheets and dried in a dry and warm place.

  15. Preparation - №067 Cream "Charlotte" chocolate
  16. Prepare a cream like "Charlotte" No. 59, add cocoa powder at the end of whipping.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass of brown color, well retaining its shape.

  17. Preparation - №013 Cake "Tourist"
  18. Three layers of biscuit semi-finished product are combined with Charlotte chocolate cream. The surface is covered with the same cream and finished with custard, powdered sugar and chocolate icing. The side surfaces are finished with cream and sprinkled with chocolate nibs.

  19. Packaging, labeling, storage and transportation.
  20. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.