KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Round dance cake [Kolomna]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.241 kg
finished product, g
№061 Cream "New"
№105 Souffle
No. 016 Sand (main)
No. 063 Milk-sugar syrup
No. 098 Sugar-agar syrup
No. 116 Zhzhenka
№002 Fried biscuit crumb
in kind
in solids
Sign up99.85—  —  12.9 31.7 22.3 4.3 1.1 72.3 72.3 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 36.7 14.1 19.3 —  —  —  —  70.1 59.0 
Flour, premium85.5 —  —  32.2 —  —  —  0.8933.0928.26
Fresh whole milk the weight ratio of fat 3.2%12.0 —  —  —  15.2 —  —  —  15.2 1.8 
Starch syrup78.0 —  —  —  —  11.2 —  —  11.2 8.7 
Sign up—  —  —  —  —  5.6 2.6 —  8.2 —  
Whole condensed milk with sugar the weight ratio of fat 8.5%74.0 —  6.9 —  —  —  —  —  6.9 5.1 
Melange27.0 —  —  4.5 —  —  —  1.8 6.3 1.69
Raw egg white12.0 —  4.0 —  —  —  —  —  4.0 0.48
Flour, premium (on the dust)85.5 —  —  2.6 —  —  —  —  2.6 2.2 
Sign up—  —  —  —  —  1.6 —  —  1.6 —  
Vanilla powder99.850.33—  —  —  —  —  —  0.330.32
Agar (E406)85.0 —  —  —  —  0.31—  —  0.310.26
Citric acid (E330)98.0 —  0.24—  —  —  —  —  0.240.23
Potato starch80.0 —  —  —  —  —  —  0.220.220.18
Sign up—  —  0.16—  —  —  —  —  0.16—  
Essence—  —  —  0.13—  —  —  0.010.14—  
Salt96.5 —  —  0.13—  —  —  —  0.130.12
Cognac—  0.07—  —  —  —  —  —  0.07—  
Wine—  0.07—  —  —  —  —  —  0.07—  
Sign up—  —  —  0.03—  —  —  —  0.03—  
Baking soda (E500(ii))50.0 —  —  0.03—  —  —  —  0.030.02
Total raw materials for semi-finished products37.1725.4 71.8246.9 41.016.9 4.02—  —  
Sign up73.0 44.5 —  —  —  —  —  —  —  —  
No. 098 Sugar-agar syrup80.0 —  38.1 —  —  —  —  —  —  —  
Total raw materials and semi-finished products81.6763.5 71.8246.9 41.016.9 4.02—  —  
Output of convenience foods79.9 62.5 62.5 44.5 38.1 5.0 2.5 —  —  
Sign up97.5 —  —  —  —  —  —  —  37.5 36.5 
Total Raw—  —  —  —  —  —  —  270.72217.16
The output of semi-finished products in the finished product77.1 60.2 60.2 —  —  4.8 2.4 —  —  
Output finished product84.7 204.2 
Humidity15.3%22.0 ±2.0%24.0 ±2.0%5.5 ±1.5%27.0 ±2.0%20.0 ±3.0%22.0 ±1.0%6.0 ±2.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - №002 Fried biscuit crumb
  3. Preparation - No. 116 Zhzhenka
  4. Preparation - No. 098 Sugar-agar syrup
  5. Preparation - No. 063 Milk-sugar syrup
  6. Preparation - No. 016 Sand (main)
  7. Preparation - №105 Souffle
  8. Preparation - №061 Cream "New"
  9. Preparation - Round dance cake [Kolomna]
  10. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - №002 Fried biscuit crumb
  4. A crumb of biscuit semi-finished product No. 1 is fried at a temperature of 220-230 ℃ until brown.

  5. Preparation - No. 116 Zhzhenka
  6. Granulated sugar and water in a ratio of 5: 1 are heated with occasional stirring until the sugar turns dark brown. After 30-40 minutes of boiling, gradually, in 6-8 doses, add hot water at the rate of 2 parts of water to 5 parts of sugar. In general, the duration of cooking is 50-60 minutes. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm.
    Burnt should contain about 40% sugar.

    ** Characteristics of the semi-finished product ** Thick dark brown syrup with a bitter taste.

  7. Preparation - No. 098 Sugar-agar syrup
  8. Granulated sugar and water in a ratio of 4: 1 are boiled to a temperature of 120 ℃, agar is added, previously soaked in running water for 3-4 hours, heated over low heat with stirring until the agar is completely dissolved and molasses is added, after which the syrup is heated to 118 ℃.

  9. Preparation - No. 063 Milk-sugar syrup
  10. Milk is poured into the boiler, granulated sugar is added. The mixture is thoroughly mixed and boiled for 3-5 minutes to a temperature of 104-105 ℃ (test per thin thread). Milk-sugar syrup is filtered through a sieve with a mesh size of 1.5 mm and cooled.

  11. Preparation - No. 016 Sand (main)
  12. ** Preparation of the dough. ** Put butter into the kneading machine, add granulated sugar, melange, sodium bicarbonate, ammonium carbonate, salt, essence and mix for 20-30 minutes until a homogeneous mass is obtained. Then add flour and continue kneading the dough for no more than 1–2 minutes. Shortcrust pastry should have a smooth surface without lumps and traces of impurities, color from light yellow to yellow, pleasant smell and light aroma of essence. The moisture content of the dough is 18.5–19.5%.
    ** Shaping. ** The dough is cut into 3-4 kg pieces and rolled into layers on a table dusty with flour. Then the layers are cut and transferred to the pastry sheets using a rolling pin. The excess dough at the edges of the sheet is cut off. Before baking, the surface of the dough is pricked in several places to prevent swelling. The shortcrust pastry sheets are not greased.
    The dough for cakes and sliced pastries is rolled out to a thickness of 3-4 mm. For round cakes, the rolled dough is formed with a round metal recess, for square cakes, cut with a knife.
    The ring dough is rolled out to a thickness of 6–7 mm. The rolled dough is formed with a metal recess.
    The dough for cakes "Krakowski" is rolled out to a thickness of 5–6 mm, the dough for baskets is rolled out to a thickness of 7–8 mm, placed on corrugated molds and the bottom and walls are lined with dough; molds with dough are baked on sheets.
    ** Baking. ** Duration of baking layer at a temperature of 200-225 ℃ 10-15 minutes, baskets and rings - 10-13 minutes. Sand layers for the Sandy Biscuit with Apples cake and the Krakowski pastries are baked until half cooked.

    ** Characteristics of a semi-finished product. ** Shape rectangular, round, etc. Thickness no more than 8mm. The crumb is well-porous, crumbly, light brown, and light yellow for the Sandy Biscuit with Apples cake and Krakowski pastries.

  13. Preparation - №105 Souffle
  14. Hot sugar-agar syrup is introduced in a thin stream into the egg whites, beaten for 15–20 minutes, and beating is continued until a fluffy mass is obtained.
    At the end of whipping, add a prepared homogeneous mixture of softened butter, condensed milk, citrus essence and stop whipping immediately.

    ** Characteristics of a semi-finished product. ** A thick, fluffy mass of white color, well retaining its shape.

  15. Preparation - №061 Cream "New"
  16. Whipped butter, peeled and cut into pieces. Then, gradually, in several steps, add chilled milk-sugar syrup. At the end of whipping, add vanilla powder, cognac, wine. Duration of whipping is 20-30 min.

    ** Characteristics of a semi-finished product. ** Homogeneous fluffy mass with a smooth glossy surface, well retaining its shape.

  17. Preparation - Round dance cake [Kolomna]
  18. Packaging, labeling, storage and transportation.
  19. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.