KondiDoc: технологические расчеты в кондитерском производстве
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Technological map Cake Biryusinka [Noginsk]

Name of raw materials and semi-finished products

Mass fraction of solids,%
Consumption of raw materials
for semi-finished products, g
Raw material consumption for0.5352 kg
finished product, g
№105 Souffle
No. 098 Sugar-agar syrup
No. 001 Biscuit (main)
No. 107 Chocolate grits
# 099 Lipstick
No. 116 Zhzhenka
in kind
in solids
Sign up99.85—  112.0 29.4 —  13.9 12.3 167.6 167.3 
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 70.9 —  —  0.92—  —  71.8260.38
Starch syrup78.0 —  56.0 —  —  2.1 —  58.1 45.3 
Melange27.0 —  —  49.0 —  —  —  49.0 13.2 
Water—  —  28.0 —  —  4.6 7.4 40.0 —  
Sign up74.0 34.5 —  —  —  —  —  34.5 25.5 
Flour, premium85.5 —  —  23.8 —  —  —  23.8 20.4 
Raw egg white12.0 20.1 —  —  —  —  —  20.1 2.4 
Water (for soaking agar-agar)—  —  7.8 —  —  —  —  7.8 —  
Potato starch80.0 —  —  5.9 —  —  —  5.9 4.7 
Sign up95.0 —  —  —  4.4 —  —  4.4 4.2 
Agar (E406)85.0 —  1.6 —  —  —  —  1.6 1.3 
Citric acid (E330)98.0 1.2 —  —  —  —  —  1.2 1.2 
Citrus essence—  0.8 —  —  —  —  —  0.8 —  
Essence—  —  —  0.29—  0.05—  0.34—  
Sign up99.85—  —  —  0.12—  —  0.120.12
Total raw materials for semi-finished products127.5 205.4 108.395.4420.6519.7 —  —  
Sign up80.0 191.4 —  —  —  —  —  —  —  
# 099 Lipstick88.0 —  —  —  17.5 —  —  —  —  
Total raw materials and semi-finished products318.9 205.4 108.3922.9420.6519.7 —  —  
Output of convenience foods313.3 191.4 84.7 22.6 17.5 14.1 —  —  
Sign up69.0 —  —  —  —  —  —  96.0 66.2 
Chocolate glaze [Skurikhin]99.1 —  —  —  —  —  —  33.9 33.6 
Total Raw—  —  —  —  —  —  616.98445.8 
The output of semi-finished products in the finished product297.0 —  80.3 21.4 —  13.4 —  —  
Output finished product76.6 410.1 
Humidity23.4%24.0 ±2.0%20.0 ±3.0%25.0 ±3.0%10.7 ±2.0%12.0 ±1.0%22.0 ±1.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 116 Zhzhenka
  3. Preparation - # 099 Lipstick
  4. Preparation - No. 001 Biscuit (main)
  5. Preparation - No. 098 Sugar-agar syrup
  6. Preparation - No. 107 Chocolate grits
  7. Preparation - №105 Souffle
  8. Preparation - Cake Biryusinka [Noginsk]
  9. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 116 Zhzhenka
  4. Granulated sugar and water in a ratio of 5: 1 are heated with occasional stirring until the sugar turns dark brown. After 30-40 minutes of boiling, gradually, in 6-8 doses, add hot water at the rate of 2 parts of water to 5 parts of sugar. In general, the duration of cooking is 50-60 minutes. The syrup is filtered through a sieve with a mesh size of 1–1.5 mm.
    Burnt should contain about 40% sugar.

    ** Characteristics of the semi-finished product ** Thick dark brown syrup with a bitter taste.

  5. Preparation - # 099 Lipstick
  6. Granulated sugar and water in a ratio of 3: 1 are brought to a boil in an open kettle with stirring, removing the resulting foam. Then close the cauldron with a lid, boil the syrup to a temperature of 108 ℃ and add molasses heated to 50 ℃, then boil it down to a temperature of 115-117 ℃ (test for a weak ball). At the end of cooking, add the essence.
    Hot syrup is poured in a layer of 20–30 mm on a table with marble chips and cooled to 35–45 ℃ for 40–45 minutes. Chilled syrup is whipped on a beater for 15-20 minutes or manually on the table using a spatula.

    ** Characteristics of a semi-finished product. ** Homogeneous, plastic, glossy white mass.

  7. Preparation - No. 001 Biscuit (main)
  8. ** Preparation of the dough. ** Melange with granulated sugar without heating or (to speed up the whipping) with preheating to 30 ивают is whipped in a beating machine, first at low, then at a high speed for 30-40 minutes until the volume increases by 2 , 5–3 times. Before the end of whipping, add flour mixed with potato starch, essence and mix for no more than 15 seconds. Flour should be introduced in 2-3 doses.
    The finished dough should be fluffy, well-saturated with air, evenly mixed, without lumps and have a creamy color. The moisture content of the dough is 36–38%.
    ** Shaping. ** The biscuit dough is immediately poured into baking trays or molds, which are pre-greased or covered with paper. Baking trays and molds are filled to 3/4 of the height so that the dough does not fall over the sides when lifting.
    ** Baking. ** Baking time 50–55 min at 195–200 ℃ or 40–45 min at 205–225 ℃. The baked sponge cake is cooled for 20-30 minutes, removed from baking trays or molds and left to stand for 8-10 hours at a temperature of 15-20 ℃. After that, the paper is removed, the biscuit is cleaned.

    ** Characteristics of a semi-finished product. ** Rectangular, round or oval shape. The thickness of the biscuit is 30–40mm. The upper crust is smooth, thin, light brown in color. The crumb is porous, elastic, yellow.

  9. Preparation - No. 098 Sugar-agar syrup
  10. Granulated sugar and water in a ratio of 4: 1 are boiled to a temperature of 120 ℃, agar is added, previously soaked in running water for 3-4 hours, heated over low heat with stirring until the agar is completely dissolved and molasses is added, after which the syrup is heated to 118 ℃.

  11. Preparation - No. 107 Chocolate grits
  12. Heats the lipstick to 70-75 ℃, add butter with stirring, then cocoa powder, vanilla powder, mix thoroughly and cool, pouring a thin layer.
    After cooling, the mass is crushed and rubbed through a sieve with 3 mm cells. The resulting grits are scattered in a thin layer on sheets and dried in a dry and warm place.

  13. Preparation - №105 Souffle
  14. Hot sugar-agar syrup is introduced in a thin stream into the egg whites, beaten for 15–20 minutes, and beating is continued until a fluffy mass is obtained.
    At the end of whipping, add a prepared homogeneous mixture of softened butter, condensed milk, citrus essence and stop whipping immediately.

    ** Characteristics of a semi-finished product. ** A thick, fluffy mass of white color, well retaining its shape.

  15. Preparation - Cake Biryusinka [Noginsk]
  16. Packaging, labeling, storage and transportation.
  17. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.