KondiDoc: технологические расчеты в кондитерском производстве
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Technological map No. 022 Custard

Name of raw materials and semi-finished products

Mass fraction of solids,%
Raw material consumption for0.7896 kg
finished product, g
in kind
in solids
Sign up27.0 620.4 167.5 
Flour, premium85.5 359.6 307.5 
water—  206.0 —  
Butter mass fraction of fat 82.5% [Skurikhin: unsalted sweet cream butter]84.0 179.8 151.0 
Salt96.5 4.5 4.3 
Total Raw1370.3 630.3 
Output finished product76.0 600.1 
Humidity24.0 +4.0 -3.0%—  —  

Description of the technological process.

The technological process of production consists of the following stages:
  1. Preparation of raw materials for production.
  2. Preparation - No. 022 Custard
  3. Packaging, labeling, storage and transportation.

  1. Preparation of raw materials for production.
  2. The preparation of raw materials for production should be carried out in accordance with the relevant section of the collection 'Technological instructions for the production of flour confectionery' (AgroNIITEIPP, M., 1992), SP 2.3.6.1079-01 'Sanitary and epidemiological requirements for catering organizations, manufacturing and the turnover capacity of food products and food raw materials in them 'and the current' Instructions for preventing the ingress of foreign objects into products at enterprises of the confectionery industry and in cooperatives'.

  3. Preparation - No. 022 Custard
  4. ** Preparation of the dough. ** Cut butter, salt and water into pieces, heat to a boil. In the boiling mass, stirring thoroughly with a spatula, gradually add flour and boil for 5 minutes until a homogeneous mass is obtained. The moisture content of the brewed mass is 38–39%. The resulting mass is cooled to 60–70 ℃, after which, with continuous stirring or whipping at low speed, gradually add melange and knead the dough for 15–20 minutes.
    The finished dough should be evenly mixed, without lumps. The moisture content of the dough is 52–56%.
    ** Shaping. ** The dough is deposited on lightly greased sheets.
    When making cakes, the dough is placed on a sheet with a pre-laid metal stencil frame, which is removed before baking.
    To obtain cakes in the form of tubes, the dough is deposited from a pastry bag with a round tube with a diameter of 18 mm, for small cakes 5–6 mm. The dough is deposited in the form of sticks 5 to 12 cm long, depending on the weight of the cake, 15 mm wide at intervals of 3-4 cm. The length of sticks for small cakes is 3.5–4.0 cm.
    For cakes in the form of "Shu" buns, the dough is deposited in the form of round cakes through a round tube 10 mm in diameter.
    For the custard "grid" the dough is deposited in the form of one row of flagella, on top of which the second row is deposited. Flagella are placed parallel to the edges of the sheet for a straight "grid" and diagonally for an oblique one.
    ** Baking. ** Baking duration 35-40 minutes at 180-200 ℃.

    ** Characteristics of the semi-finished product. ** The shape is cylindrical, oval, etc. The crust is light brown. Small but not penetrating cracks on the surface. The inside of the semi-finished product is hollow.

  5. Packaging, labeling, storage and transportation.
  6. Packaging, labeling, storage and transportation should be carried out in accordance with requirements of TU.

No. 022 Custard (basic recipe) included in recipes:

No. 341 Pastry "Tube" with sprinklingrecipe No. 3
№339 Pastry "Tube" with creamrecipe No. 3
№348 Pastry "Tube" with protein creamrecipe number 1
№352 Pastry "Tube" and "Shu" with cheeserecipe number 1
№349 Pastry "Custard ring" with creamrecipe number 1
Nut cakeby semi-finished products
№339 Pastry "Tube" with creamrecipe No. 5
№228 Cake "Novosibirsk"No. 228
№339 Pastry "Tube" with creamrecipe number 1
№381 Small cakes "Leningrad set"recipe number 1
No. 347 Pastry "Tube" with cream, sprinkled with powdered sugarrecipe number 1
# 390 Pastry "Choux tube"recipe number 1
№338 Pastry "Shell"recipe number 1
No. 341 Pastry "Tube" with sprinklingrecipe No. 6
No. 341 Pastry "Tube" with sprinklingrecipe number 2
№166 Cake "Zenith"No. 166
Cake Tube with creamRecipe No. 1
№393 Pastries "Moscow set"recipe number 1
No. 394 Small cakes "Jubilee set"recipe number 1
# 422 Pastries "Alma-Ata apport" setrecipe number 1
№349 Pastry "Custard ring" with creamrecipe number 2
№340 Pastry "Tube" with custardrecipe number 1
Filling "Amateur" (in # 277)basic recipe
№421 Cakes "Gourmet Set"recipe number 1
# 418 Small cakes "Tbilisi set"recipe number 1
№309 Pastry "Korzinochka" with creamy cream and chocolate glazerecipe number 1
# 152 Cake "Country"No. 152
№342 Pastry "Tube" with cream of cream, glazed with lipstickrecipe number 1
Edita cake [Voskresensk]Recipe No. 1
No. 341 Pastry "Tube" with sprinklingrecipe number 1
Circus cake (figured) [Voskresensk]Recipe No. 1
Cake Anyuta [Yakhroma]Recipe No. 1
№339 Pastry "Tube" with creamrecipe number 2
№340 Pastry "Tube" with custardrecipe number 2
No. 350 Pastry "Custard ring" with custardrecipe number 2
№339 Pastry "Tube" with creamrecipe No. 4
№013 Cake "Tourist"recipe number 1
№420 Cakes "Set" Kiev Chestnuts "recipe number 1
No. 343 Pastry "Tube" with creamy cream, sprinkled with powdered sugarrecipe number 1
№398 Pastry "Choux tube"recipe number 1
No. 341 Pastry "Tube" with sprinklingrecipe No. 4
№151 Cake "Moscow"No. 151
№344 Pastry "Custard ring" glazed with lipstickrecipe number 1
Cake Basket with cakes [Solnechnogorsk]Recipe No. 1
Cake Wish you happiness [Shatura]Recipe No. 1
№380 Small cakes "Dessert set"recipe number 1
No. 277 Pastry "Amateur roll" (sliced)recipe number 1
№227 Custard cakeNo. 227
№351 Pastry "Choux ring" with pralinerecipe number 1
No. 345 Pastry "Shu" with creamy creamrecipe number 1
No. 350 Pastry "Custard ring" with custardrecipe number 1
№346 Pastry "Choux" with protein creamrecipe number 1
No. 341 Pastry "Tube" with sprinklingrecipe No. 5